Free Republic
Browse · Search
General/Chat
Topics · Post Article

Skip to comments.

Georgia Tech researchers developed a new iron chloride cathode that could slash lithium-ion battery costs and revolutionize electric vehicles and energy storage.
Scitech Daily ^ | September 27, 2024 | Georgia Institute of Technology

Posted on 09/27/2024 5:35:38 PM PDT by Red Badger

Georgia Tech researchers developed a new iron chloride cathode that could slash lithium-ion battery costs and revolutionize electric vehicles and energy storage.

A research team from multiple institutions, led by Hailong Chen of Georgia Tech, has developed a new, cost-effective cathode with the potential to significantly enhance lithium-ion batteries (LIBs), potentially revolutionizing the electric vehicle (EV) market and large-scale energy storage systems.

“For a long time, people have been looking for a lower-cost, more sustainable alternative to existing cathode materials. I think we’ve got one,” said Chen, an associate professor with appointments in the George W. Woodruff School of Mechanical Engineering and the School of Materials Science and Engineering.

The revolutionary material, iron chloride (FeCl3), costs a mere 1-2% of typical cathode materials and can store the same amount of electricity. Cathode materials affect capacity, energy, and efficiency, playing a major role in a battery’s performance, lifespan, and affordability.

“Our cathode can be a game-changer,” said Chen, whose team describes its work in Nature Sustainability. “It would greatly improve the EV market — and the whole lithium-ion battery market.”

First commercialized by Sony in the early 1990s, LIBs sparked an explosion in personal electronics, like smartphones and tablets. The technology eventually advanced to fuel electric vehicles, providing a reliable, rechargeable, high-density energy source. But unlike personal electronics, large-scale energy users like EVs are especially sensitive to the cost of LIBs.

Hailong Chen and Zhantao Liu present a new, low-cost cathode for all-solid-state lithium-ion batteries. Credit: Jerry Grillo

Batteries are currently responsible for about 50% of an EV’s total cost, which makes these clean-energy cars more expensive than their internal combustion, greenhouse-gas-spewing cousins. The Chen team’s invention could change that.

Building a Better Battery

Compared to old-fashioned alkaline and lead-acid batteries, LIBs store more energy in a smaller package and power a device longer between charges. But LIBs contain expensive metals, including semiprecious elements like cobalt and nickel, and they have a high manufacturing cost.

So far, only four types of cathodes have been successfully commercialized for LIBs. Chen’s would be the fifth, and it would represent a big step forward in battery technology: the development of an all-solid-state LIB.

Conventional LIBs use liquid electrolytes to transport lithium ions for storing and releasing energy. They have hard limits on how much energy can be stored, and they can leak and catch fire. But all-solid-state LIBs use solid electrolytes, dramatically boosting a battery’s efficiency and reliability and making it safer and capable of holding more energy. These batteries, still in the development and testing phase, would be a considerable improvement.

As researchers and manufacturers across the planet race to make all-solid-state technology practical, Chen and his collaborators have developed an affordable and sustainable solution. With the FeCl3 cathode, a solid electrolyte, and a lithium metal anode, the cost of their whole battery system is 30-40% of current LIBs.

“This could not only make EVs much cheaper than internal combustion cars, but it provides a new and promising form of large-scale energy storage, enhancing the resilience of the electrical grid,” Chen said. “In addition, our cathode would greatly improve the sustainability and supply chain stability of the EV market.”

Solid Start to New Discovery

Chen’s interest in FeCl3 as a cathode material originated with his lab’s research into solid electrolyte materials. Starting in 2019, his lab tried to make solid-state batteries using chloride-based solid electrolytes with traditional commercial oxide-based cathodes. It didn’t go well — the cathode and electrolyte materials didn’t get along.

The researchers thought a chloride-based cathode could provide a better pairing with the chloride electrolyte to offer better battery performance.

“We found a candidate (FeCl3) worth trying, as its crystal structure is potentially suitable for storing and transporting Li ions, and fortunately, it functioned as we expected,” said Chen.

Currently, the most popularly used cathodes in EVs are oxides and require a gigantic amount of costly nickel and cobalt, heavy elements that can be toxic and pose an environmental challenge. In contrast, the Chen team’s cathode contains only iron (Fe) and chlorine (Cl)—abundant, affordable, widely used elements found in steel and table salt.

In their initial tests, FeCl3 was found to perform as well as or better than the other, much more expensive cathodes. For example, it has a higher operational voltage than the popularly used cathode LiFePO4 (lithium iron phosphate, or LFP), which is the electrical force a battery provides when connected to a device, similar to water pressure from a garden hose.

This technology may be less than five years from commercial viability in EVs. For now, the team will continue investigating FeCl3 and related materials, according to Chen. The work was led by Chen and postdoc Zhantao Liu (the lead author of the study). Collaborators included researchers from Georgia Tech’s Woodruff School (Ting Zhu) and the School of Earth and Atmospheric Sciences (Yuanzhi Tang), as well as the Oak Ridge National Laboratory (Jue Liu) and the University of Houston (Shuo Chen).

“We want to make the materials as perfect as possible in the lab and understand the underlying functioning mechanisms,” Chen said. “But we are open to opportunities to scale up the technology and push it toward commercial applications.”

Reference:

“Low-cost iron trichloride cathode for all-solid-state lithium-ion batteries” by Zhantao Liu, Jue Liu, Simin Zhao, Sangni Xun, Paul Byaruhanga, Shuo Chen, Yuanzhi Tang, Ting Zhu and Hailong Chen, 23 September 2024, Nature Sustainability.

DOI: 10.1038/s41893-024-01431-6

The study was funded by the National Science Foundation (Grant Nos. 1706723 and 2108688).


TOPICS: Business/Economy; Education; Military/Veterans; Science
KEYWORDS: batteries; ecars; ev; evbattery; georgiatech; newbatterybreakthru
Navigation: use the links below to view more comments.
first 1-2021-4041-50 next last

1 posted on 09/27/2024 5:35:38 PM PDT by Red Badger
[ Post Reply | Private Reply | View Replies]

To: 04-Bravo; 1FASTGLOCK45; 1stFreedom; 2ndDivisionVet; 2sheds; 60Gunner; 6AL-4V; A.A. Cunningham; ...

Ping!...............


2 posted on 09/27/2024 5:36:54 PM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

Could, might, maybe.
Test it and prove its value.
Speculation is for bringing in investors.


3 posted on 09/27/2024 5:38:25 PM PDT by 9422WMR
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

Stick you battery....


4 posted on 09/27/2024 5:38:29 PM PDT by TribalPrincess2U (Bye done!)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

Try some iron oxide,


5 posted on 09/27/2024 5:44:35 PM PDT by Bonemaker (invictus maneo)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Bonemaker

Too brittle.............


6 posted on 09/27/2024 5:47:17 PM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
[ Post Reply | Private Reply | To 5 | View Replies]

To: Bonemaker

tech on the fast track to Beijing.


7 posted on 09/27/2024 5:48:39 PM PDT by Pangborn2
[ Post Reply | Private Reply | To 5 | View Replies]

To: 9422WMR

I imagine it’s right around the corner...


8 posted on 09/27/2024 5:49:18 PM PDT by aquila48 (Do not let them make you "care" ! Guilting you is how they control you. )
[ Post Reply | Private Reply | To 3 | View Replies]

To: Red Badger

Morgan Fairchild could be my mistress.


9 posted on 09/27/2024 5:52:45 PM PDT by blackdog ((Z28.310) Be careful what you say. Your refrigerator may be listening & reporting you.)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

“Genius is one percent inspiration and ninety-nine percent perspiration.”

Thomas Edison

“If Edison had a needle to find in a haystack, he would proceed at once with the diligence of the bee to examine straw after straw until he found the object of his search. I was a sorry witness of such doings, knowing that a little theory and calculation would have saved him ninety percent of his labor.”

Nikola Tesla

https://creativecreativity.com/2007/10/16/tesla-and-ediso/


10 posted on 09/27/2024 5:53:12 PM PDT by Brian Griffin (Kamala: "understand that some people need more, so we all end up in the same place, right?”)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger
Whoa!! A BACON battery!! Now you're talking. I'll take 100 strips.


11 posted on 09/27/2024 5:54:26 PM PDT by ProtectOurFreedom (May the soy boys, feminazis, and alphabet weirdos choke on the toxic fumes of our masculinity)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Brian Griffin

I would simply have used a big magnet..............


12 posted on 09/27/2024 5:54:52 PM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
[ Post Reply | Private Reply | To 10 | View Replies]

To: blackdog

She’s old now.................


13 posted on 09/27/2024 5:58:39 PM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
[ Post Reply | Private Reply | To 9 | View Replies]

To: Red Badger

“This technology may be less than five years from commercial viability in EVs. For now, the team will continue investigating FeCl3 and related materials, according to Chen. The work was led by Chen and postdoc Zhantao Liu (the lead author of the study). Collaborators included researchers from Georgia Tech’s Woodruff School (Ting Zhu) and the School of Earth and Atmospheric Sciences (Yuanzhi Tang), as well as the Oak Ridge National Laboratory (Jue Liu) and the University of Houston (Shuo Chen).”

Let’s see.... it’s Liu, Zhu, Tang, Liu and Chen. State of the art research in the US is being done by Chinese. And it’s not just batteries. Glad they decided to stay here after they finished they’re grad degrees.


14 posted on 09/27/2024 5:59:25 PM PDT by aquila48 (Do not let them make you "care" ! Guilting you is how they control you. )
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger
"The revolutionary material, iron chloride (FeCl3)..."

Uhhh, iron chloride is FeCl2

15 posted on 09/27/2024 6:00:33 PM PDT by Bonemaker (invictus maneo)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

Will it make them safer to use in high charge/discharge state?

I would not have the current Li batteries in my home, fire hazard in high current situation. Batteries eventually fail, when one does and if it shorts one cell could cause a fire very easily.

We are dying from complexity. I had an auto battery melt down on a trip. The issue was the sensor for the alternator was in the main computer and they had to reprogram the main computer and put in a new battery. No battery? It is a puzzle to get a car open today to work on it.

In the old days (like me) the regulator was in the charger. Much safer than sensing several feet away.


16 posted on 09/27/2024 6:03:47 PM PDT by Texas Fossil (Texas is not about where you were born, but a Free State of Heart, Mind and Attitude.)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

So am I. And I like older women.


17 posted on 09/27/2024 6:09:13 PM PDT by blackdog ((Z28.310) Be careful what you say. Your refrigerator may be listening & reporting you.)
[ Post Reply | Private Reply | To 13 | View Replies]

To: Red Badger
Monthly battery break thru. I never heard about any afterwards.

Some:

https://freerepublic.com › focus › f-news › 4261630 › posts Researchers discover a surprising way to jump-start battery performance Aug 29, 2024Posted on 08/29/2024 6:01:33 PM PDT by aimhigh. Charging lithium-ion batteries at high currents just before they leave the factory is 30 times faster and increases battery lifespans by 50%
https://freerepublic.com › focus › f-chat › 4261008 › posts Cheaper, Greener: Manganese-Based Li-Ion Batteries Set To Transform EVs Aug 26, 2024This innovation not only enhances fast-charging capabilities but also addresses the long-standing issue of manganese dissolutio
https://freerepublic.com › focus › f-chat › 4255277 › posts Game-Changing Advances in All-Solid-State Lithium Battery Technology Jul 31, 2024Posted on 07/31/2024 6:23:46 AM PDT by Red Badger. A new strategy for all-solid-state lithium batteries enhances energy density and extends lifespan by using a special material
https://freerepublic.com › focus › f-bloggers › 4260897 › posts Samsung Just Showed a 600-Mile Solid-State EV Battery, Charges in 9 Minutes Aug 26, 2024Samsung Just Showed a 600-Mile Solid-State EV Battery, Charges in 9 Minutes rideapart.com ^ | July 31, 2024 | Enrico Punsalang ...

18 posted on 09/27/2024 6:12:23 PM PDT by daniel1212 (Turn 2 the Lord Jesus who saves damned+destitute sinners on His acct, believe, b baptized+follow HIM)
[ Post Reply | Private Reply | To 1 | View Replies]

To: Red Badger

they looks smart, so...


19 posted on 09/27/2024 6:16:46 PM PDT by xoxox
[ Post Reply | Private Reply | To 1 | View Replies]

To: Bonemaker

I used Fe Chloride to etch copper when making printed circuit boards. That stuff is very corrosive.


20 posted on 09/27/2024 6:18:04 PM PDT by Texas Fossil (Texas is not about where you were born, but a Free State of Heart, Mind and Attitude.)
[ Post Reply | Private Reply | To 15 | View Replies]


Navigation: use the links below to view more comments.
first 1-2021-4041-50 next last

Disclaimer: Opinions posted on Free Republic are those of the individual posters and do not necessarily represent the opinion of Free Republic or its management. All materials posted herein are protected by copyright law and the exemption for fair use of copyrighted works.

Free Republic
Browse · Search
General/Chat
Topics · Post Article

FreeRepublic, LLC, PO BOX 9771, FRESNO, CA 93794
FreeRepublic.com is powered by software copyright 2000-2008 John Robinson