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World’s Largest Indoor Farm is 100 Times More Productive
Web Urbanist ^ | January 11, 2015 | Staff

Posted on 01/12/2015 11:06:39 AM PST by 2ndDivisionVet

The statistics for this incredibly successful indoor farming endeavor in Japan are staggering: 25,000 square feet producing 10,000 heads of lettuce per day (100 times more per square foot than traditional methods) with 40% less power, 80% less food waste and 99% less water usage than outdoor fields. But the freshest news from the farm: a new facility using the same technologies has been announced and is now under construction in Hong Kong, with Mongolia, Russia and mainland China on the agenda for subsequent near-future builds.

In the currently-completed setup, customized LED lighting developed with GE helps plants grow up to two and half times faster, one of the many innovations co-developed in this enterprise by Shigeharu Shimamura, the man who helped turn a former semiconductor factory into the planet’s biggest interior factory farm.

The specific idea to deploy it at this time and in this place grew out of a disaster: the 2011 earthquake and tsunami that shook the island nation, causing area food shortages in general and this building to be abandoned in particular. Turning it into an indoor farm both gave the structure a new purpose and has helped replace needed fresh, healthy and locally-grown greens.

Shimamura has shortened the cycle of days and nights in this artificial environment, growing food faster, while optimizing temperature, lighting and humidity and maximizing vertical square footage in this vast interior space (about half the size of a football field). No water is lost to soil and a core-less lettuce variant reduces waste.

Currently, the process is “only half automated. Machines do some work, but the picking part is done manually. In the future, though, I expect an emergence of harvesting robots. For example, a robot that can transplant seedlings, or for cutting and harvesting, or transporting harvested produce to be packaged.”

(VIDEO-AT-LINK)

With a long-standing passion for produce production, he “got the idea for his indoor farm as a teenager, when he visited a ‘vegetable factory’ at the Expo ’85 world’s fair in Tsukuba, Japan. He went on to study plant physiology at the Tokyo University of Agriculture, and in 2004 started an indoor farming company called Mirai, which in Japanese means ‘future.'”

Shimamura continues to think about future refinements, applications and expansions: “I believe that, at least technically, we can produce almost any kind of plant in a factory. But what makes most economic sense is to produce fast-growing vegetables that can be sent to the market quickly. That means leaf vegetables for us now. In the future, though, we would like to expand to a wider variety of produce. It’s not just vegetables we are thinking about, though. The factory can also produce medicinal plants. I believe that there is a very good possibility we will be involved in a variety of products soon.”

The beauty of this development lies partly in its versatility – since it deals in climate-controlled spaces and replicable conditions, a solution of this sort can be deployed anywhere in the world to address food shortages of the present and future. Saving space, indoor vertical farms are also good candidates for local food production in crowded and high-cost urban areas around the globe. Aforementioned strides in waste and power reduction also make these techniques and approaches far more sustainable and cost-efficient.

(VIDEO-AT-LINK)

Ultimately, the hope (and goal) is to refine the system and apply it in other areas where resources and/or space are scarce or where weather is problematic, from developing countries to developed cities. Indeed, the same team is already building anew in densely-packed Hong Kong, where real estate is extremely expensive and local food harder to come by as well.


TOPICS: Agriculture; Business/Economy; Food; Science
KEYWORDS: agriculture; dietandcuisine; farming; food; hydroponics; israel; japan
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To: muskah

Never mind, with 15 layers of plants and artificial days it is probably reasonable. Always pays to read the source site before commenting.


21 posted on 01/12/2015 11:30:14 AM PST by muskah
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To: mad_as_he$$

The photos show 16 levels of plants, so 625 per 25,000 sq ft of FLOOR SPACE per day. It might be possible. I don’t think the lettuce are that big at harvesting.


22 posted on 01/12/2015 11:33:03 AM PST by A Formerly Proud Canadian ((I once was blind but now I see...))
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To: 2ndDivisionVet
... Japan ... 25,000 square feet producing 10,000 heads of lettuce per day ... plants grow up to two and half times faster ... this place ... the 2011 earthquake and tsunami ...


23 posted on 01/12/2015 11:34:59 AM PST by mbarker12474
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To: Dr. Bogus Pachysandra

I wonder what the Co2 level is inside that building? 8^)

Oh I am sure it is ZERO because CO2 is bad bad bad and it kills plants deader than a hammer....


24 posted on 01/12/2015 11:35:40 AM PST by GraceG (Protect the Border from Illegal Aliens, Don't Protect Illegal Alien Boarders...)
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To: 2ndDivisionVet

Open field farming will always be preferable because natural soils contain hundreds if not thousands different micro-nutrients that are not defined. Just like chicken or hogs confined to facilities and only fed processed feed that cannot possibly replicate a natural diet, what will be the long term effect on us?


25 posted on 01/12/2015 11:38:12 AM PST by maddogtiger
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To: 2ndDivisionVet

Hydroponics is for more than tomatoes and marijuana.


26 posted on 01/12/2015 11:38:32 AM PST by Resolute Conservative
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To: 2ndDivisionVet

We could use this tech to easily grow enough food on Mars for human expeditions.


27 posted on 01/12/2015 11:41:31 AM PST by miliantnutcase
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To: 2ndDivisionVet

This would be interesting with a crop that can store appreciable amounts of starch and vitamins like sweet potato or turnip (and associated greens), instead of something that is mostly water and has relatively little nutritional value... like lettuce.


28 posted on 01/12/2015 11:41:50 AM PST by SpaceBar
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To: 2ndDivisionVet

There is a similar but much smaller plant doing the same thing in a suburb of Chicago, Beford Park, near Midway airport.


29 posted on 01/12/2015 11:43:29 AM PST by mosesdapoet (Some of my best rebuttals are in FR's along with meaningless venting no one reads.)
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To: onona
Here's one in Singapore
http://www.journeyman.tv/65841/short-films/vertical-farming-hd.html

I saw some of these in Europe a year ago, but can't find the videos now.

30 posted on 01/12/2015 11:43:55 AM PST by FR_addict (Boehner needs to go!)
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To: FR_addict

http://news.nationalgeographic.com/news/2014/07/140717-japan-largest-indoor-plant-factory-food/


31 posted on 01/12/2015 11:44:44 AM PST by FR_addict (Boehner needs to go!)
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To: alloysteel
Spaceship Earth

Wow. I haven't heard that one bandied since the '70s. The world is not a spaceship. I fear that those want to present as such do so to justify more government control.
32 posted on 01/12/2015 11:47:35 AM PST by Dr. Sivana (There is no salvation in politics)
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To: AdmSmith; AnonymousConservative; Berosus; bigheadfred; Bockscar; cardinal4; ColdOne; ...

The whole thing is backed by a shadowy consortium of billionnaire bunnies.


33 posted on 01/12/2015 11:48:58 AM PST by SunkenCiv (Imagine an imaginary menagerie manager imagining managing an imaginary menagerie.)
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To: PapaBear3625

” Read the article. They stack the lettuce beds floor to ceiling. “

It also makes it FAR FAR FAR easier to automate the harvesting and planting of said lettuce too...

Rise of the Robots....

The liberal LIE that ween need illegals to pick lettuce has another stake in it’s heart!!!!!


34 posted on 01/12/2015 11:49:57 AM PST by GraceG (Protect the Border from Illegal Aliens, Don't Protect Illegal Alien Boarders...)
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To: PapaBear3625

Reading it seems like a lot of work. ;’)


35 posted on 01/12/2015 11:50:20 AM PST by SunkenCiv (Imagine an imaginary menagerie manager imagining managing an imaginary menagerie.)
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To: 2ndDivisionVet
not really ground breaking. Backyard Farms has been growing tomatos indoors in Maine since 2010. Backyard Farms Our Story: On a cold February day in 2004, we noticed that every tomato in the grocery store was grown in Canada. Or Mexico. Or Holland. So they weren’t really ripe. They had just turned red while traveling long distances. As lovers of great tomatoes (like the kind we get from our own backyards in summer), we wondered, wouldn’t it be great to grow fresh tomatoes right here at home all year long? The seed was planted. Through a lot of hard work and a bit of New England ingenuity, Backyard Farms was born. Today, Backyard Farms delivers great tomatoes to the Northeast all year long. Even during the long, cold New England winter. We’ve introduced a new way of doing business to the tomato industry. One where freshness and quality of the tomatoes comes first. One built on relationships with our community. And one where we never compromise. To us, that’s the only way it should be.
 From Our Backyard: We think people should know where their food comes from and who’s growing it. We believe in and support local produce—particularly the desire of people to have a higher-quality, fresher, better-tasting tomato. Quality comes first. Quantity second. That’s why we are just as excited as you to enjoy a local, garden-grown tomato in late summer. We know great tomatoes don’t come easy, and we’re all for anyone that wants to join in our pursuit, or simply enjoy the fruits of our labor. http://www.backyardfarms.com/ 60 Minutes last night had a story on a major indoor marijuana grow operation in Colorado. It is the future of some type of plant production. I don't see it working for wheat, corn, potatos or some other plants, but it is a business RIPE for growth.
36 posted on 01/12/2015 11:50:27 AM PST by Steven Scharf
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To: PapaBear3625

Those do not look like LEDs.


37 posted on 01/12/2015 11:51:46 AM PST by justa-hairyape (The user name is sarcastic. Although at times it may not appear that way.)
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To: muskah

Places like Japan with limited land could become agricultural urban “breadbaskets”, especially since they are very good with robots too!

Not to mention crops like soybeans and rice could be bread and optimized by slective breeding anf even genetic engineering to thrive in these setups.

For instance, the rice plants don’t need to have such a long stalk to waste energy on growing, it can be only a few inches high as long as the grain is the same size.


38 posted on 01/12/2015 11:53:18 AM PST by GraceG (Protect the Border from Illegal Aliens, Don't Protect Illegal Alien Boarders...)
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To: justa-hairyape

LED are mounted in fixtures of many different shapes.

http://www.lithonia.com/commercial/wl.html#.VLQnxyvF98E

http://www.lithonia.com/commercial/rtled.html#.VLQn3CvF98E

http://www.lithonia.com/pt/led+lighting/c/led+lighting+products/


39 posted on 01/12/2015 12:00:05 PM PST by thackney (life is fragile, handle with prayer)
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To: mad_as_he$$

“25,000 square feet grows 10,000 heads of lettuce per day? Not buying it.”

You neglect to consider that they have multiple levels for each square foot.


40 posted on 01/12/2015 12:05:04 PM PST by TexasGator
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