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A Breakthrough Discovery Transforms Plastic Trash Into Valuable Industrial Materials
Scitech Daily ^ | February 12, 2025 | American Association for the Advancement of Science (AAAS)

Posted on 02/12/2025 6:36:02 AM PST by Red Badger

New research turns polyethylene and polypropylene plastics into chemicals like alcohols and surfactants using controlled heating techniques. The findings offer a promising step toward reducing plastic waste and promoting sustainability. Scientists have found methods to convert plastic waste into valuable chemicals.

One approach breaks plastics into olefins for producing alcohols, while another transforms them into fatty acids for detergents. These processes reduce reliance on fossil fuels and support a more sustainable plastic economy.

Turning Plastic Waste into High-Value Chemicals

Researchers have developed new methods to transform common plastic waste — polyethylene (PE) and polypropylene (PP) — into valuable chemical products such as alcohols, aldehydes, surfactants, and detergents. These innovations could support a circular plastics economy by making chemical production more sustainable.

Plastic waste is increasingly recognized as a potential source of raw material for high-value chemicals. However, polyolefin plastics like PE and PP, which make up nearly 60% of global plastic production, are particularly challenging to break down into their original building blocks.

One study, led by Houqian Li and colleagues, demonstrates how waste polyolefin plastics can be converted into olefins using thermal depolymerization techniques like pyrolysis. Typically, olefins are produced through energy-intensive processes that rely on fossil fuels such as crude oil and natural gas. Li’s team found that pyrolysis of waste PE produces olefin mixtures that can be further processed into aldehydes and then reduced into valuable oxygenated chemicals, including alcohols and diols.

Another study, led by Zhen Xu and colleagues, presents a method for converting PE and PP plastics into fatty acids, which serve as precursors for commercial surfactants and detergents. By carefully controlling heating temperatures, the researchers prevent uncontrolled pyrolysis reactions that could lead to complete degradation into small molecules. Instead, they produce waxes, which can then be oxidized and saponified to create fatty acids, making them a sustainable source for high-value surfactants.

In a related commentary, Kevin Van Geem discusses the potential impact of these methods on closing the loop in plastic recycling, highlighting their role in advancing a circular plastics economy.

Reference:

“Hydroformylation of pyrolysis oils to aldehydes and alcohols from polyolefin waste”

by Houqian Li, Jiayang Wu, Zhen Jiang, Jiaze Ma, Victor M. Zavala, Clark R. Landis, Manos Mavrikakis and George W. Huber, 10 August 2023, Science.

DOI: 10.1126/science.adh1853

“Chemical upcycling of polyethylene, polypropylene, and mixtures to high-value surfactants”

by Zhen Xu, Nuwayo Eric Munyaneza, Qikun Zhang, Mengqi Sun, Carlos Posada, Paul Venturo, Nicholas A. Rorrer, Joel Miscall, Bobby G. Sumpter and Guoliang Liu, 10 August 2023, Science.

DOI: 10.1126/science.adh0993

“Plastic waste recycling is gaining momentum” by Kevin M. Van Geem, 10 August 2023, Science.

DOI: 10.1126/science.adj2807


TOPICS: Business/Economy; Health/Medicine; Military/Veterans; Science
KEYWORDS:
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1 posted on 02/12/2025 6:36:02 AM PST by Red Badger
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To: Red Badger; dfwgator

Wrapped in plastic...

It’s fantastic!


2 posted on 02/12/2025 6:40:06 AM PST by SaveFerris (Luke 17:28 ... as it was in the Days of Lot; They did Eat, They Drank, They Bought, They Sold ......)
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To: Red Badger

Help the cause buy plastic straws.


3 posted on 02/12/2025 6:42:43 AM PST by Vaduz
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To: SaveFerris; Vaduz

4 posted on 02/12/2025 6:44:45 AM PST by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: SaveFerris

Super fantastic elastic plastic!

Guaranteed to stretch your mind!................


5 posted on 02/12/2025 6:45:35 AM PST by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: Red Badger

Composite/PVC decking is a fairly large recycler of both plastic and sawdust.

OR your town/city could BURN it.
All of my mixed trash including plastics goes up to the Wheelabrator Technologies facility in Bow, NH where they burn it to boil water/create steam. The turn a turbine to create electricity.


6 posted on 02/12/2025 6:46:58 AM PST by woodbutcher1963
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To: Red Badger

They “discovered” simple, tightly temperature-controlled pyrolysis? Nobody thought of or experimented with that before?


7 posted on 02/12/2025 6:49:53 AM PST by ProtectOurFreedom (They were the FA-est of times, they were the FO-est of times.)
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To: Red Badger

THIS is the way to do ecology...


8 posted on 02/12/2025 6:51:59 AM PST by GOPJ (Democrats are the party of angry black women, sexual weirdos and white liberal elites. It's a fail.)
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To: ProtectOurFreedom

Isn’t this similar to the Fischer–Tropsch process but using plastic instead of coal?


9 posted on 02/12/2025 6:52:11 AM PST by packagingguy
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To: Red Badger

I knew SOMEONE had a brain. /s


10 posted on 02/12/2025 6:53:01 AM PST by logi_cal869 (-cynicus the "concern troll" a/o 10/03/2018 /!i!! &@$%&*(@ -)
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To: GOPJ

Exactly so.......................


11 posted on 02/12/2025 6:56:14 AM PST by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: woodbutcher1963

In always thought burning trash was the best way to reduce volume.


12 posted on 02/12/2025 6:56:30 AM PST by riverrunner
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To: ProtectOurFreedom

Apparently not..............


13 posted on 02/12/2025 6:58:11 AM PST by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: Red Badger

Controlled heating....

Uh Oh. The greenies aren’t going to like that.


14 posted on 02/12/2025 7:05:51 AM PST by Organic Panic (Democrats. Memories as short as Joe Biden's eyes)
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To: packagingguy
No, the Fischer-Tropsch process does not use pyrolysis. FT involves the synthesis of hydrocarbons from carbon monoxide and hydrogen through catalytic reactions, typically under high pressure and moderate temperature.

Pyrolysis is the thermal decomposition of materials at elevated temperatures in an inert atmosphere, where complex organic molecules break down into simpler molecules like gases, liquids, or char. Catalysts are not required for basic pyrolysis, but catalysts can be used to enhance the yield or selectivity of certain products.

I think the researchers and the author of the article are not revealing very much about their process couching it in the simplistic and broad "pyrolysis."

15 posted on 02/12/2025 7:07:13 AM PST by ProtectOurFreedom (They were the FA-est of times, they were the FO-est of times.)
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To: riverrunner

It will certainly reduce volume and produce lots of useable heat, but it destroys the higher valuable materials that could be repurposed to higher-value uses. Classification of waste prior to burning can remove the higher value materials before the residue is burned.


16 posted on 02/12/2025 7:08:49 AM PST by ProtectOurFreedom (They were the FA-est of times, they were the FO-est of times.)
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To: Red Badger

When you got it right the first time indeed.


17 posted on 02/12/2025 7:31:02 AM PST by Vaduz
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To: woodbutcher1963

The dirty little secret is all our recycleables go there too. But hey we get to dump them free so it costs us about $6 to dump trash a month.


18 posted on 02/12/2025 7:41:29 AM PST by VTenigma (Conspiracy theory is the new "spoiler alert")
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To: SaveFerris

Wrapped in plastic...

oooo a twin peaks reference.... nice.


19 posted on 02/12/2025 7:44:27 AM PST by teeman8r (Armageddon won't be pretty, but it's not like it's the end of the world or something )
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To: teeman8r

I was thinking about that Barbie World song...👍😄


20 posted on 02/12/2025 7:52:55 AM PST by SaveFerris (Luke 17:28 ... as it was in the Days of Lot; They did Eat, They Drank, They Bought, They Sold ......)
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