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United Pilot Spilled His Coffee While Taxiing In Chicago—And That $5 Drink Grounded A $130 Million Jet
VIEW from the WING ^ | September 3, 2025 | Gary Leff

Posted on 09/05/2025 6:22:23 PM PDT by nickcarraway

United flight 1996 from Chicago O’Hare to San Juan was delayed three hours when the captain spilled coffee in the cockpit. The Airbus A321neo was already taxiing out when this happened, and had to return to the gate.

That delayed the return flight from San Juan back to Chicago O’Hare by nearly three hours as well. Spilling much more than a little bit in the cockpit would certainly have cancelled the flight. Not only does the spill need to be cleaned, but whatever was spilled on needs to be inspected as well.

Coffee is especially bad because it’s hot, acidic, and often has sugar and cream which can leave a sticky residue. That could mean inspecting:

Control panels & switches: The center pedestal (throttles, ENG START, radio tuning units, ECAM control panel) and overhead panel are exposed. Any spill on them requires drying, cleaning and functional checks.

-Avionics / electrical systems: The avionics bay is directly below the cockpit floor on an Airbus A321. Liquids can seep through gaps around the pedestal and drip onto avionics racks.

-Flight control levers: (throttle, flaps, spoilers, gear) Coffee into the throttle quadrant or flap lever area would require inspection.

-Circuit breakers & wiring bundles: I think that the A321neo has breaker panels along the sidewalls? Some pilot and mechanic readers can confirm.

-Sidestick controllers: Airbus has sidesticks on the side consoles, which also have storage and cupholders. A spill there could drip into the sidestick base.

Airlines typically require a mechanic to open the affected panel, clean it, dry it, and sometimes run functional checks before release. Depending on where it landed, it might even trigger a requirement to replace switches or modules.

Pilots routinely drink coffee or water in the cockpit, even during taxi. The sterile cockpit rule applies below 10,000 feet (taxi, takeoff, landing), but that governs conversation and tasks not essential to flight, not drinking. Handling a beverage is normal. The unusual part is the spill, especially one that reaches sensitive avionics or controls.

The risks here aren’t theoretical. In 2019, a Condor Airbus A330 from Frankfurt to Cancun diverted when the captain spilled coffee on their audio control panel, which overheated, smoked, and led to the failure of the first officer’s audio control paenl as well. This led to a safety recommendation of lidded cups and the use of cupholders.

In 2011, a United Boeing 777 from Chicago O’Hare to Frankfurt accidentally squawked 7500 and 7600 (hijack and lost communications) after coffee spilled on the pedestal and the pilots were dealing with communication and navigation issues. The flight diverted to Toronto.

We’ve also seen multiple Airbus A350 incidents, such as Delta diverting to Fairbanks in January 2020 after coffee spills on the engine start panel preceded in-flight engine shutdowns.

It occurs to me that there’s one benefit to American Airlines never improving its onboard coffee (they still use Fresh Brew – which was derided at United as Fresh Poo before they replaced theirs with the excellent Illy). You’ll have fewer pilots at American drinking the airline’s coffee in the cockpit. That’s great for ops! On the other hand, it also means more flight delays as pilots stop at Starbucks in the terminal rather than rely on what’s served onboard.

Coffee isn’t even the strangest reason why United had to delay or cancel Airbus A321neo flights. When they first received the planes the no smoking signs did not turn off, by design and United forgot to ask for a regulatory exemption because smoking hasn’t been allowed onboard in decades.


TOPICS: Business/Economy; Local News; Travel
KEYWORDS: coffee; pilot; spilledcoffee; united
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To: Larry Lucido
Cup holders don’t help if you have a drinking problem.
21 posted on 09/05/2025 6:48:45 PM PDT by gundog (The ends justify the mean tweets. )
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To: gundog

“A hospital? What is it??”


22 posted on 09/05/2025 6:50:10 PM PDT by Larry Lucido
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To: Larry Lucido

what aircraft is that? It looks like something retired before I ever flew.


23 posted on 09/05/2025 6:52:35 PM PDT by posterchild
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To: nickcarraway

At least he didn’t spill hot coffee on his crotch.


24 posted on 09/05/2025 6:53:12 PM PDT by Scrambler Bob (Running Rampant, and not endorsing nonsense; My pronoun is EXIT. And I am generally full of /S)
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To: nickcarraway

Should this not raise the question if these modern aircraft aren’t too sensitive?


25 posted on 09/05/2025 6:55:01 PM PDT by Red6
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To: nickcarraway

No coffee and make sure the pilot didn’t eat fish.


26 posted on 09/05/2025 6:55:28 PM PDT by frank ballenger (There's a battle outside and it's raging. It'll soon shake your windows and rattle your walls. )
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To: posterchild

I was curious too.

AI Overview

Fate Is the Hunter (1964) - IMDb
The aircraft featured in the 1964 film Fate Is the Hunter is not a real jet but a fictional, heavily modified Douglas DC-7, altered to resemble a contemporary jet airliner. To achieve this look, its propeller wings were reversed and removed, a Boeing 707 nose cone and a similar tail-mounted antenna were added, and false nacelles housed simulated jet engines.

Key details about the aircraft
Donor Aircraft:
A Douglas DC-7 propeller airliner was the basis for the fictional jet.
Modifications:
The original propeller wings were removed and reversed.
A Boeing 707 nose cone was added.
Nacelles were created to house simulated jet engines.
A Boeing 707-style HF antenna was added to the tail.
Purpose:
These modifications were made to create the appearance of a modern jet for the film’s plot, as the actual DC-7 was a propeller-driven aircraft.
Fictional Name:
The aircraft was given the fictional name “Blue Ribbon” and belonged to the non-existent “Consolidated Airways”.


27 posted on 09/05/2025 6:58:03 PM PDT by Larry Lucido
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To: Larry Lucido

Thanks. Now I know why I couldn’t place it!


28 posted on 09/05/2025 7:01:38 PM PDT by posterchild
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To: Red6
They are and they aren't.

They are because an aircraft is just a bunch of part hanging together out of habit.

They aren't because despite everything we have less crashes per air miles traveled then we used to.

29 posted on 09/05/2025 7:03:51 PM PDT by Harmless Teddy Bear ( Not my circus. Not my monkeys. But I can pick out the clowns at 100 yards.)
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To: nickcarraway

How long before people start blaming Boeing, even though all the cases listed were on Airbus aircraft.


30 posted on 09/05/2025 7:22:19 PM PDT by matt04 ( )
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To: Harmless Teddy Bear

I think they have the formula pretty much down pat when it comes to many of the design aspects that would cause a problem may that be the airframe, engines, landing gear, materials (albeit composites scare me and I think in the future we’ll see some issues as these materials fatigue)...

But IMHO, it’s the avionics that’s the weak spot today.

The stuff is all different and requires folks to learn it / little standardization. It is often not intuitive. It’s environmentally sensitive. It expires (data goes obsolete)...

I’m a big believer in the KISS principal.


31 posted on 09/05/2025 7:38:54 PM PDT by Red6
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To: Red6

When I was at Boeing, one issue that drove people crazy was integrating with the avionics system. There are a number of different avionics manufacturers around the world and of course each international customer that had such a manufacturer in their country would demand that we use those avionics instead of one that was more commonly used.


32 posted on 09/05/2025 7:44:26 PM PDT by Windcatcher
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To: frank ballenger

That’s right.

I had the lasagna.


33 posted on 09/05/2025 8:03:25 PM PDT by SaveFerris (Luke 17:28 ... as it was in the Days of Lot; They did Eat, They Drank, They Bought, They Sold ......)
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To: ansel12
The Pepsi Syndrome.

When SNL was great.

34 posted on 09/05/2025 8:30:16 PM PDT by broken_clock (Go Trump! Prayers answered!)
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To: dfwgator
heh heh...always a good "Airplane" reference waiting in the wings...
35 posted on 09/05/2025 8:32:45 PM PDT by RckyRaCoCo (Please pray for my brother Ken)
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To: nickcarraway

Maybe a no-spill coffee cup of some sort is in order? It could save lots of time and money.


36 posted on 09/05/2025 8:33:20 PM PDT by Bullish (My tagline ran off with another man, but it's ok---- I wasn't married to it.)
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To: nickcarraway

or they could mandate coffee sippy-cups for all pilots ...


37 posted on 09/05/2025 9:17:02 PM PDT by catnipman ((A Vote For The Lesser Of Two Evils Still Counts As A Vote For Evil))
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To: nickcarraway
Maybe they should make an airline with pilots who don't drink coffee.

From what I gather, it's any drink (even water getting into electronics) that would have had the same result. The solution is obvious: Sippy cups. :-)

38 posted on 09/05/2025 10:07:44 PM PDT by EnderWiggin1970
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To: HIDEK6

😃😃😁🤣🤣🤣😛😜


39 posted on 09/05/2025 10:59:21 PM PDT by SaveFerris (Luke 17:28 ... as it was in the Days of Lot; They did Eat, They Drank, They Bought, They Sold ......)
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To: nickcarraway
Maybe they should make an airline with pilots who don't drink coffee.

BYU flight school is about to expand.

40 posted on 09/06/2025 3:38:47 AM PDT by KarlInOhio (I refuse to call the left "progressive" because I do not see slavery to the government as progress.)
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