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Phase Five Supply Chain – With a Message From A Dairy Farmer….
Conservative Tree House ^ | April 14, 2020 | sundance

Posted on 04/14/2020 7:59:33 AM PDT by Presbyterian Reporter

Most Americans were not aware food consumption in the U.S. was a 60/40 proposition. Approximately 60% of all food was consumed “outside the home” (or food away from home), and 40% of all food consumed was food “inside the home” (grocery shoppers).

Food ‘outside the home’ included: restaurants, fast-food locales, schools, corporate cafeterias, university lunchrooms, manufacturing cafeterias, hotels, food trucks, park and amusement food sellers and many more. Many of those venues are not thought about when people evaluate the overall U.S. food delivery system; however, this network was approximately 60 percent of all food consumption on a daily basis.

The ‘food away from home‘ sector has its own supply chain. Very few restaurants and venues (cited above) purchase food products from retail grocery outlets.

As a result of the coronavirus mitigation effort the ‘food away from home’ sector has been reduced by 75% of daily food delivery operations. However, people still need to eat. That means retail food outlets, grocers, are seeing sales increases of 25 to 50 percent, depending on the area.

The retail consumer supply chain for manufactured and processed food products includes bulk storage to compensate for seasonality. As Agriculture Secretary Sonny Perdue recently noted “there are over 800 commercial and public warehouses in the continental 48 states that store frozen products.”

Here is a snapshot of the food we had in storage at the end of February: over 302 million pounds of frozen butter; 1.36 billion pounds of frozen cheese; 925 million pounds of frozen chicken; over 1 billion pounds of frozen fruit; nearly 2.04 billion pounds of frozen vegetables; 491 million pounds of frozen beef; and nearly 662 million pounds of frozen pork.

This bulk food storage is how the total U.S. consumer food supply ensures consistent availability even with weather impacts. As a nation we essentially stay one harvest ahead of demand by storing it and smoothing out any peak/valley shortfalls. There are a total of 175,642 commercial facilities involved in this supply-chain across the country

Few Americans are aware of this. However, that stored food supply is the supply-chain for food manufacturers who process the ingredients into a variety of branded food products and distribute to your local supermarket. That bulk stored food, and the subsequent supply chain, is entirely separate from the fresh food supply chain used by restaurants, hotels, cafeterias etc. For almost 8 weeks the retail supply chain has been operating beyond capacity and the burn rate of raw food products is up a stunning 40 percent.

Those bulk warehouses, the feeder pools for retail/consumer manufactured food products, are starting to run low. Believe me: (1) we don’t want to find out what happens when those 800 mass storage facilities run out; and (2) the food supply chain will be a big part of President Trump’s decision-making on reopening the economy thereby re-opening restaurants, cafeterias, etc…. and switching consumption back to fresh supply. This “bigger picture” is not being considered by politically-minded governors, DC politicians, and public health-centric advisors who focus exclusively on the virus.

Additionally, there are very specific issues within each supply chain (commercial and consumer). It is not as easy as people think to move the commercial supply-chain (restaurants etc.) into the consumer supply chain (grocers). First, there are simply packaging capacity issues. Additionally, there’s an entirely different set of regulations on the processing side for the consumer supply chain.

One dairy farmer helps explain:

Are we dumping milk because of greed or low demand, no. It’s the supply chain, there are only so many jug fillers, all were running 24/7 before this cluster you-know-what.

Now demand for jug milk has almost doubled. However, restaurant demand is almost gone; NO ONE is eating out. Restaurant milk is distributed in 2.5 gal bags or pint chugs; further, almost 75 percent of milk is processed into hard products in this country, cheese and butter. Mozzarella is almost a third of total cheese production; how’s pizza sales going right now??

A bit of history – Years ago (40+) every town had a bottler, they ran one shift a day, could ramp up production easily. Now with all the corporate takeovers (wall street over main street) we are left with regional “high efficiency” milk plants that ran jug lines 24/7 before this mess, no excess capacity.

Jug machines cost millions and are MADE IN CHINA. Only so many jugs can be blown at a jug plant. We farmers don’t make the jugs, damn hard to ramp up production.

I’m a dairy farmer, believe me NO dairyman likes dumping milk; and so far there is NO guarantee they will get paid. Milk must be processed within 48 hours of production and 24 hours of receipt in the plant or it goes bad. Same with making it into cheese and butter, and neither stores well for long.

The same supply line problems exists where restaurants are supplied with bulk 1 pound blocks of butter or single serv packs or pats; and cheese is sold in 10 to 20 pound bags (think shredded Mozzarella for pizza). Furthermore, it is not legal for this end of the supply chain to sell direct to consumers in most states.

Take cheddar cheese for instance; it goes from mild to sharp to crap in storage. Butter, frozen, only stores for so long and then must be slowly thawed and processed into other uses as it gets “strong”. At Organic Valley we cook it down into butter oil or ghee for cooking. We are headed for the same problem with canned veggies. The vast majority of produce comes off and is processed in season; canned or frozen. The supply is already in cans for the season; restaurants use gallon cans or bulk bags of frozen produce.

At some point we will run out of consumer sized cans in stock because home size sales are up (40%+) and restaurant sales are almost nonexistent. Fresh produce out of U.S. season comes from Mexico (different climate). I’m talking sweet corn, green beans, peas, tomatoes, all veggies are seasonal in the USA. Fresh, out-of-season, row crops are imported. (There are exceptions, like hydroponic grown, but small amount of total).

Someone mentioned “time to raid all those bins of corn”. Those bins on the farm contain yellow corn, cattle feed and totally unfit for human consumption, now or at harvest.

Eggs? Same problem. Bakeries and restaurants of any size use Pullman egg cases, 30 dozen at a pop, 30 eggs to a flat, 12 flats to a case. There are only so many 1 dozen egg cartons available and only so many packing machines. Industrial bakeries and processors of packaged food buy bulk liquid eggs, no carton at all. Also in many states it is illegal to sell this supply-chain directly to consumers.

On your standard buffet of any size, do you really think they boil eggs and peel them? They come in a bag, boiled and diced; those nice uniform slices of boiled egg you see on your salad, a lot of them come in tubes boiled and extruded at the same time, just unwrap and slice. Your scrambled eggs come in a homogenized bag on most buffets. Another example of Main Street being gutted and “improved by wall street” NO local egg processors available or many small egg producers either, all corporate and huge, contracted to sell to the corporate masters.

This is a warning the same problems exist in all supply chains.


TOPICS: Extended News; News/Current Events
KEYWORDS: covid; food; foodstorage; infrastructure; milk; prepper; preppers; sundance; supplychain; trade
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To: FreedomPoster

Same with schools around here. I think it’s mostly the “free and reduced” lunch crowd - that percentage probably varies widely across the various districts.


41 posted on 04/14/2020 11:06:11 AM PDT by P.O.E. (Pray for America)
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To: Tilted Irish Kilt

Grandma has wanted me to buy Healthy Request Cambell’s soup, but the shelf has been empty the last two weeks on my weekly shopping trip. I wonder if it is the small cans that are not available at the plant?


42 posted on 04/14/2020 11:08:06 AM PDT by 21twelve (Ever Vigilant. Never Fearful.)
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To: Alberta's Child
if govt workers get to stay home and pretend to work and get paid doing it, why should actual workers got to work?....

we have real workers in America and we have the not essential govt workers...

43 posted on 04/14/2020 11:08:25 AM PDT by cherry
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To: bgill

I’ve frozen a few half-gallons of milk. Just pour a little off the top to allow for expansion. IIRC, it will last a few months - just thaw in the fridge & give it a good shake.


44 posted on 04/14/2020 11:09:36 AM PDT by P.O.E. (Pray for America)
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To: Tilted Irish Kilt
it sounds like food shortages are coming sooner rather than later....that the hysteria has set the table and the table will be bare if no seeds are planted, no feed for cows or chickens, etc....

we owe so much to our forward thinking pandemic bros....NOT!

45 posted on 04/14/2020 11:12:11 AM PDT by cherry
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To: P.O.E.

Yes, same here, agreed.

But it’s a bigger percentage than I expected, I will say.


46 posted on 04/14/2020 11:12:20 AM PDT by FreedomPoster (Islam delenda est)
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To: cherry
Then go deal with your own government for that.

In my state, many state workers are on UNPAID furlough starting this week.

47 posted on 04/14/2020 11:12:52 AM PDT by Alberta's Child ("And somewhere in the darkness ... the gambler, he broke even.")
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To: jeffc

I haven’t had a Subway in can’t remember how long. The last two times, it tasted like bleach. No thanks.

My fav, that I posted about, is a Schlotzsky’s original. Don’t know if they’ve changed since I haven’t bought a sandwich from them for probably a decade. But the recipe tastes like I remember so that’s all that matters. I’ve been wanting to make some for two weeks but don’t have lettuce or tomatoes. Still have some green tomatoes from a month ago so might go with a fried tomato on the sandwich. Yep, yum, will make the bun dough in the morning.

Down to the last of the sour cream and found a little package of frozen mushrooms so it’s beef stroganoff with lots of onions and roasted carrots for dinner tonight.


48 posted on 04/14/2020 11:14:59 AM PDT by bgill (Idiots. CDC site doesn't recommend wearing a mask to protect from COVID-19)
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To: AlaskaErik

“The actual jugs are made in the US.”

The actual jugs are made at the same facility where the milk is packaged into the jugs. The machine uses plastic pellets, a petrochemical product, to blow mold the jugs. It would be impossibly expensive to otherwise because you would be paying to transport air in the empty jug. It would also be impossible to keep the jugs sanitary while awaiting being filled.


49 posted on 04/14/2020 11:15:21 AM PDT by T-Bird45 (It feels like the seventies, and it shouldn't.)
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To: jeffc

buy cold cut combos at subway on white or italian bread NOT toasted with NO mayo or mustard, just oil and vingar.....don’t bother with anything else...


50 posted on 04/14/2020 11:16:51 AM PDT by cherry
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To: Pollard

Advertise your goats for sale in the local Spanish-language newspaper - lots of demand for “cabrito.” Start working on your language skills now.


51 posted on 04/14/2020 11:18:29 AM PDT by T-Bird45 (It feels like the seventies, and it shouldn't.)
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To: Tilted Irish Kilt
Mozzarella is almost a third of total cheese production; how’s pizza sales going right now??

According to the pizza shop next door to my place, really well. They had to hire more pizza makers. Of course the only other place to eat in town is the diner which does not deliver.

52 posted on 04/14/2020 11:32:19 AM PDT by Harmless Teddy Bear (Leave it to me to be holdin' the matches when the fire truck shows up & there's nobody else to blame)
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To: bgill
bgill :"Focus on eating down your fridge foods first.
Then the freezer.
Last, the pantry foods which don’t need electricity."

Logical and practical advice right there !
Makes good common and practical sense, with each step there is a reduction of home owner supplied electrical power.

53 posted on 04/14/2020 11:50:32 AM PDT by Tilted Irish Kilt
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To: metmom

I have stored up the large jars and ingredients to start pickling effs. Now need to purchase the eggs for processing. I can pickle six dozen with current jars, etc.


54 posted on 04/14/2020 12:00:57 PM PDT by MHGinTN (A dispensation perspective is a powerful tool for discernment)
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To: P.O.E.

Cream: Heavy (50% or higher Fat) Yeah Yeah I know “it’s fattening” and all that BUT that’s why all that stuff tastes so much better at Restaurants than most of Home cooking. Real Butter, Cream 70% Fat (OMG !!!) Creme Brulee, Top Shelf Fruits like the Huge (I’ve seen some the size of Tennis Balls and not watery taste so) GOOD Strawberries with Long Stems for Chocolate Dipped Strawberries.


55 posted on 04/14/2020 12:06:48 PM PDT by mabarker1 ((Congress- the opposite of PROGRESS!!! A fraud, a hypocrite, a liar. I'm a member of Congress !!!!)
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To: MHGinTN

Have you ever heard of water glassing eggs?

I just found out about that as a way to preserve eggs and plan on trying it this year.


56 posted on 04/14/2020 12:16:26 PM PDT by metmom (...fixing our eyes on Jesus, the Author and Perfecter of our faith..)
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To: Presbyterian Reporter

57 posted on 04/14/2020 12:18:34 PM PDT by xzins (Retired US Army chaplain. Support our troops by praying for their victory.)
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To: Presbyterian Reporter

Excellent post .. thanks !


58 posted on 04/14/2020 12:26:39 PM PDT by tomkat
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To: Presbyterian Reporter
Yup. That is what I told my sister. People are buying way more groceries than usual since going out to eat is a No No.
59 posted on 04/14/2020 12:33:44 PM PDT by Chgogal (Wuhan Virus, Chinese Virus, Kung Fu Virus - Wuhan Chinese Kung Fu Virus aka CCP virus.)
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To: Alberta's Child
In my state, many state workers are on UNPAID furlough starting this week.

Which usually just means that they will be paid later in the year.

60 posted on 04/14/2020 12:34:16 PM PDT by PapaBear3625 ("Those who can make you believe absurdities, can make you commit atrocities." -- Voltaire)
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