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New photos of UPS MD-11 jet crash show engine fly off, as NTSB finds aging plane had ‘fatigue cracks’
NY Post ^ | 11/20/2025 | Ronny Reyes

Posted on 11/20/2025 11:28:20 AM PST by DFG

Shocking new photos from the deadly Kentucky UPS plane crash reveal the moment one engine of the Boeing erupted into flames during takeoff.

The MD-11 jet could be seen falling to pieces on the runway during the Nov. 4 flight, which killed 14 people — all three crew members plus 11 on the ground.

The left engine flies off during takeoff and appears to smash into the fuselage of the plane, according to new photos released Thursday by the National Transportation Safety Board.

The NTSB’s preliminary report found that a pylon that held the engine had “fatigue cracks” and signs of “overstress.”

The cracks were located in the left pylon’s aft mount, which connects the engine to the wing, according to the report.

The bearing that helps secure the connection was also found to have suffered a fracture, the NTSB added.

No signs of pre-existing fractures or deformations were found on the part that connected the engine to the wing, the report noted.

(Excerpt) Read more at nypost.com ...


TOPICS: Business/Economy
KEYWORDS: aviation
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1 posted on 11/20/2025 11:28:20 AM PST by DFG
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To: DFG; 04-Bravo; 1FASTGLOCK45; 1stFreedom; 2ndDivisionVet; 2sheds; 60Gunner; 6AL-4V; ...

Aviation ping.......😪


2 posted on 11/20/2025 11:31:00 AM PST by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: DFG

Thanks for posting.


3 posted on 11/20/2025 11:32:29 AM PST by Fury
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To: Red Badger

Now time to check the maitenance logs and who was handling those activities.


4 posted on 11/20/2025 11:32:34 AM PST by Midwesterner53
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To: Midwesterner53

En El Salvador, Senor?................


5 posted on 11/20/2025 11:34:14 AM PST by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: DFG

I flew on one of those models of jets many times, they were newer then. Bad deal when that happens.


6 posted on 11/20/2025 11:34:17 AM PST by kawhill (What is it you want of me? I can't hear you. )
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To: DFG

The issue of metal fatigue is well known in the jet aircraft maintenance industry.

Aircraft maintenance tests for metal fatigue include
visual inspections, non-destructive methods like ultrasonic and X-ray testing, dye penetrant, and magnetic particle inspection. Newer aircraft also use advanced systems, including fiber Bragg grating (FBG) sensors that monitor stress, sound, and vibration to detect microscopic cracks early. These techniques are crucial during regular inspections and more comprehensive checks to ensure aircraft safety.

Most commercial jets have rigorous testing and diagnostic schedules as part of standard maintenance operations. Yet, that does not cancel out human error, when execution of even the best plans forget and leave something out.


7 posted on 11/20/2025 11:34:51 AM PST by Wuli ( )
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To: DFG

That video should help in finding the cause.


8 posted on 11/20/2025 11:37:17 AM PST by Paladin2 (YMMV)
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To: DFG

We have heard of ‘uncontained’ engine failure where the fan blades fly off and puncture the fuselage. This is the first I am hearing of the engine itself detaching form the wing and smashing into the fuselage. How could a serious structural defect like this not get caught during inspection ?


9 posted on 11/20/2025 11:38:19 AM PST by libh8er
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To: Wuli

For long term use devices, its best to use a material that has an infinite fatigue life [below certain stress levels anyway].


10 posted on 11/20/2025 11:39:57 AM PST by Paladin2 (YMMV)
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To: DFG

Union made and operated. Thank you, Unions!


11 posted on 11/20/2025 11:42:46 AM PST by Texas Eagle ("Throw me to the wolves and I'll return leading the pack"- Donald J. Trump)
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To: libh8er
We have heard of ‘uncontained’ engine failure where the fan blades fly off and puncture the fuselage. This is the first I am hearing of the engine itself detaching from the wing and smashing into the fuselage.

The engine fully separated on American Airlines Flight 191 in 1979, another MD 11 aircraft that crashed. In that case, investigators traced the cause back to improper engine removal procedures during maintenance that caused undo stresses on the wing. The procedure was not authorized and was ordered to be discontinued.

It appears the unauthorized procedure is the same cause in this crash.

12 posted on 11/20/2025 11:45:40 AM PST by T.B. Yoits
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To: DFG

Why was this video not released the same day?


13 posted on 11/20/2025 11:46:02 AM PST by Paladin2 (YMMV)
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To: kawhill

I quit flying commercial and private in July 1996, after TWA 800 was shot down. If I can’t drive there, I don’t need to go there.


14 posted on 11/20/2025 11:46:13 AM PST by Carriage Hill (A society grows great when old men plant trees, in whose shade they know they will never sit.)
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To: Red Badger

Same thing happened in Chicago (Ohare) back in the late ‘70s.


15 posted on 11/20/2025 11:47:58 AM PST by Redleg Duke (“Time to Play Cowboys and Snowflakes!”)
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To: libh8er

Engine mount failure.

Not unknown on this type of plane after a fair amount of use.

Tough to see on a walk-around.


16 posted on 11/20/2025 11:49:44 AM PST by Paladin2 (YMMV)
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To: DFG

Ain’t much a pilot can do about an engine falling off.


17 posted on 11/20/2025 11:58:37 AM PST by E. Pluribus Unum (I have no answers. Only questions.)
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To: Paladin2
That video should help in finding the cause.

In the Preliminary Report, the NTSB states the cause of the engine departure were fractures in the pylon mount due to fatigue and over-stress.

18 posted on 11/20/2025 11:59:05 AM PST by Ol' Dan Tucker (For 'tis the sport to have the engineer hoist with his own petard., -- Hamlet, Act 3, Scene 4)
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To: T.B. Yoits
he engine fully separated on American Airlines Flight 191 in 1979, another MD 11 aircraft that crashed. In that case, investigators traced the cause back to improper engine removal procedures during maintenance that caused undo stresses on the wing. The procedure was not authorized and was ordered to be discontinued.

Technically, AA191 was a DC-10, not an MD-11. Pretty much the same airplane, but the MD-11 is an updated DC-10.

19 posted on 11/20/2025 12:00:43 PM PST by Ol' Dan Tucker (For 'tis the sport to have the engineer hoist with his own petard., -- Hamlet, Act 3, Scene 4)
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To: DFG

Those are some sad pictures. Godspeed.


20 posted on 11/20/2025 12:03:38 PM PST by crusty old prospector
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