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United Pilot Spilled His Coffee While Taxiing In Chicago—And That $5 Drink Grounded A $130 Million Jet
VIEW from the WING ^ | September 3, 2025 | Gary Leff

Posted on 09/05/2025 6:22:23 PM PDT by nickcarraway

United flight 1996 from Chicago O’Hare to San Juan was delayed three hours when the captain spilled coffee in the cockpit. The Airbus A321neo was already taxiing out when this happened, and had to return to the gate.

That delayed the return flight from San Juan back to Chicago O’Hare by nearly three hours as well. Spilling much more than a little bit in the cockpit would certainly have cancelled the flight. Not only does the spill need to be cleaned, but whatever was spilled on needs to be inspected as well.

Coffee is especially bad because it’s hot, acidic, and often has sugar and cream which can leave a sticky residue. That could mean inspecting:

Control panels & switches: The center pedestal (throttles, ENG START, radio tuning units, ECAM control panel) and overhead panel are exposed. Any spill on them requires drying, cleaning and functional checks.

-Avionics / electrical systems: The avionics bay is directly below the cockpit floor on an Airbus A321. Liquids can seep through gaps around the pedestal and drip onto avionics racks.

-Flight control levers: (throttle, flaps, spoilers, gear) Coffee into the throttle quadrant or flap lever area would require inspection.

-Circuit breakers & wiring bundles: I think that the A321neo has breaker panels along the sidewalls? Some pilot and mechanic readers can confirm.

-Sidestick controllers: Airbus has sidesticks on the side consoles, which also have storage and cupholders. A spill there could drip into the sidestick base.

Airlines typically require a mechanic to open the affected panel, clean it, dry it, and sometimes run functional checks before release. Depending on where it landed, it might even trigger a requirement to replace switches or modules.

Pilots routinely drink coffee or water in the cockpit, even during taxi. The sterile cockpit rule applies below 10,000 feet (taxi, takeoff, landing), but that governs conversation and tasks not essential to flight, not drinking. Handling a beverage is normal. The unusual part is the spill, especially one that reaches sensitive avionics or controls.

The risks here aren’t theoretical. In 2019, a Condor Airbus A330 from Frankfurt to Cancun diverted when the captain spilled coffee on their audio control panel, which overheated, smoked, and led to the failure of the first officer’s audio control paenl as well. This led to a safety recommendation of lidded cups and the use of cupholders.

In 2011, a United Boeing 777 from Chicago O’Hare to Frankfurt accidentally squawked 7500 and 7600 (hijack and lost communications) after coffee spilled on the pedestal and the pilots were dealing with communication and navigation issues. The flight diverted to Toronto.

We’ve also seen multiple Airbus A350 incidents, such as Delta diverting to Fairbanks in January 2020 after coffee spills on the engine start panel preceded in-flight engine shutdowns.

It occurs to me that there’s one benefit to American Airlines never improving its onboard coffee (they still use Fresh Brew – which was derided at United as Fresh Poo before they replaced theirs with the excellent Illy). You’ll have fewer pilots at American drinking the airline’s coffee in the cockpit. That’s great for ops! On the other hand, it also means more flight delays as pilots stop at Starbucks in the terminal rather than rely on what’s served onboard.

Coffee isn’t even the strangest reason why United had to delay or cancel Airbus A321neo flights. When they first received the planes the no smoking signs did not turn off, by design and United forgot to ask for a regulatory exemption because smoking hasn’t been allowed onboard in decades.


TOPICS: Business/Economy; Local News; Travel
KEYWORDS: coffee; pilot; spilledcoffee; united
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Maybe they should make an airline with pilots who don't drink coffee. Just ones with airline pilots in their native state - drunk.
1 posted on 09/05/2025 6:22:23 PM PDT by nickcarraway
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To: SkyDancer

Do you drink coffee when you pilot?


2 posted on 09/05/2025 6:22:47 PM PDT by nickcarraway
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To: nickcarraway

The Pepsi Syndrome.


3 posted on 09/05/2025 6:26:15 PM PDT by ansel12 ((NATO warrior under Reagan, and RA under Nixon, bemoaning the pro-Russians from Vietnam to Ukraine.))
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To: nickcarraway

Airbus doesn’t have cup holders in the cockpit?


4 posted on 09/05/2025 6:27:31 PM PDT by BenLurkin (The above is not a statement of fact. It is opinion or satire. Or both.)
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To: nickcarraway

He needs a sippy cup.


5 posted on 09/05/2025 6:27:36 PM PDT by E. Pluribus Unum (Democrats are the Party of racism, anger, hate and violence.)
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To: nickcarraway

Don’t they have cup holders?


6 posted on 09/05/2025 6:28:01 PM PDT by Larry Lucido
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To: BenLurkin

Exactly.


7 posted on 09/05/2025 6:28:15 PM PDT by Larry Lucido
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To: nickcarraway

Maybe they should just give it to the pilots in an IV.


8 posted on 09/05/2025 6:29:41 PM PDT by crusty old prospector
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To: BenLurkin; SkyDancer; nickcarraway

https://en.wikipedia.org/wiki/Fate_Is_the_Hunter_(film)

The film’s storyline concerns the crash of a commercial airliner that killed all aboard except for one of the crew, a stewardess. Civil Aeronautics Board investigators blame pilot error, but the airline’s Director of Flight Operations, himself a pilot, refuses to accept that conclusion and demands that the inquiry probe deeper into all the circumstances that contributed to the disaster.
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SPOILER ALERT
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To maintain flight, McBane orders the first engine restarted. Then he notices that the coffee cup on the console spilled during the turbulence of the first engine shut-down. He opens the console’s access panel and finds that coffee seeped in, short-circuiting the wiring and causing both the radio failure and a false fire warning. In reality both the original and test flights still had a fully functioning second engine, enough to prevent the crash.


9 posted on 09/05/2025 6:35:51 PM PDT by Larry Lucido
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To: BenLurkin

This is OUTRAGEOUS!!

$5 for a cup of coffee ☕??!!


10 posted on 09/05/2025 6:36:17 PM PDT by SaveFerris (Luke 17:28 ... as it was in the Days of Lot; They did Eat, They Drank, They Bought, They Sold ......)
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To: nickcarraway

Oh come on. Glenn Ford and “Fate is the Hunter” in 1964.


11 posted on 09/05/2025 6:36:42 PM PDT by willk (Local news media. Just as big an enemy to this country as national media)
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To: nickcarraway
Fate Is The Hunter. Great film with Glenn Ford, Suzanne Pleshette and Rod Taylor. This very scenario.

https://en.wikipedia.org/wiki/Fate_Is_the_Hunter_(film)

12 posted on 09/05/2025 6:39:19 PM PDT by JennysCool ("It's easier to fool people than to convince them that they have been fooled." - Mark Twain)
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To: Larry Lucido

Aw! You beat me to the punch! :)


13 posted on 09/05/2025 6:39:59 PM PDT by JennysCool ("It's easier to fool people than to convince them that they have been fooled." - Mark Twain)
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To: SaveFerris
$5 for a cup of coffee ☕??!!

Have you ever been to an airport?

14 posted on 09/05/2025 6:40:04 PM PDT by HIDEK6 (God bless Donald Trump)
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To: Larry Lucido

Glenn Ford, Nancy Kwan, Suzanne Pleshette, Rod Taylor, Jane Russell, Nehemiah Persoff, Wally Cox....

They don’t make them like that anymore.


15 posted on 09/05/2025 6:40:07 PM PDT by BenLurkin (The above is not a statement of fact. It is opinion or satire. Or both.)
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To: Larry Lucido

Posted like a true aviation buff!


16 posted on 09/05/2025 6:41:48 PM PDT by PhiloBedo (You gotta roll with the punches, and get with what's real.)
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To: nickcarraway

Fate Is the Hunter | English Full Movie | Drama Mystery Thriller

https://www.youtube.com/watch?v=p44C_jJHWEQ

SPOILER ALERT
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Coffee makes it’s first appearance at two minutes and thirty seconds in.


17 posted on 09/05/2025 6:42:06 PM PDT by Larry Lucido
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To: nickcarraway

Better than a margarita.


18 posted on 09/05/2025 6:42:06 PM PDT by HighSierra5 (The only way you know a commie is lying is when they open their pieholes.)
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To: nickcarraway
Sounds like he has a drinking problem....


19 posted on 09/05/2025 6:46:44 PM PDT by dfwgator (Endut! Hoch Hech!)
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To: nickcarraway

I spilled coffee on my keyboard aand n0w i+ dooooesnnn/////


20 posted on 09/05/2025 6:46:58 PM PDT by Telepathic Intruder
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