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Boeing demonstrates lightest metal ever
phys.org ^ | October 15, 2015 | Bob Yirka

Posted on 10/15/2015 10:44:31 AM PDT by Red Badger

Airplane maker Boeing has unveiled what it calls the "The Lightest Metal Ever"—called microlattice, the material is a construct that is 99.99 per cent air. It has been developed by Boeing's HRL Laboratories along with colleagues at the University of California and the California Institute of Technology. The material has been developed as a way to reduce weight on airplanes or even rockets—a paper describing the development of the material was written by the team and published in the journal Science back in 2011—though the researchers have not yet revealed what sort of changes have been made since that time.

The more an airplane weighs, the more fuel it uses during takeoff, while flying and during landing, thus efforts to create lighter materials to replace those already in use have been underway for quite some time. The development team has released a video of the new material (in which they refer to it as a 3D open cellular polymer structure) in action—demonstrating its lightness by placing a rectangular cuboid atop a dandelion. The team also points out that the material also has a high degree of absorption, which means it can be depressed and bounce back—another feature that would come in handy on airplanes.

It appears at this time that Boeing is hoping the material can be used inside the cabin, rather than as a major structural component, e.g. in overhead bins, under the floor, or in other fixtures that are used to create an environment inside of a modern aircraft.

In the earlier paper the researchers described making the material first by creating a template and then by coating it with electroless nickel plating—afterwards the template was removed via etching. The result was a material that got its strength from the lattice, similar to the way bones grow to be strong despite being light, though with the lattice it is taken down to the micro scale—the lattice was a network of extremely tiny tubes with walls that had a thickness of just 100 nanometers, all made of a nickel-phosphorus alloy, though it is still not clear if the same materials were used in the newly updated microlattice.

The team at HRL suggest that the material could also eventually make its way into space-bound vehicles, for the very same reasons it would be useful in aircraft, to save on weight—plus its ability to compress might mean sending up objects that could be expanded after launch, saving on space in a cargo hold.

Explore further: World's lightest material developed

More information: www.boeing.com/features/2015/10/innovation-lightest-metal-10-15.page

Journal reference: Science


TOPICS: Science; Travel
KEYWORDS: aerospace; airplane; bigelowaerospace; blueorigin; bobyirka; boeing; dragon; elonmusk; falcon9; mars; marsrace; mct; metal; microlattice; moon; moonrace; nasa; space; spaceexploration; spacerace; spacex
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VIDEO AT LINK.......................
1 posted on 10/15/2015 10:44:31 AM PDT by Red Badger
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To: Red Badger

Reardon Metal?


2 posted on 10/15/2015 10:48:34 AM PDT by PalmettoMason
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To: PalmettoMason

My thought as well..............but it’s not greenish-blue..............

Did you see the video of it resting on the top of a dandelion seed ball?...................


3 posted on 10/15/2015 10:49:38 AM PDT by Red Badger (READ MY LIPS: NO MORE BUSHES!...............)
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To: PalmettoMason

GMTA


4 posted on 10/15/2015 10:50:28 AM PDT by FourPeas ("Maladjusted and wigging out is no way to go through life, son." -hg)
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To: PalmettoMason

Transparent aluminum!


5 posted on 10/15/2015 10:51:07 AM PDT by ctdonath2 (Everyone entering NRA offices come out alive. Not so Planned Parenthood.)
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To: Red Badger

I will bet that there were no muzzies on that team, but we will be told that they and other foreigners did all the heavy lifting.


6 posted on 10/15/2015 10:51:55 AM PDT by Resolute Conservative
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To: Red Badger

so.....how do you pressurize it? looks like a glorified screen to me


7 posted on 10/15/2015 10:55:04 AM PDT by camle (keep an open mind and someone will fill it full of something for you)
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To: Red Badger

If that’s what they had to do just to produce these palm-sized pieces, then that just screams ‘large scale manufacturing issues’ to me.


8 posted on 10/15/2015 10:55:48 AM PDT by alancarp
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To: camle

Would probably be used as a skeleton for a foam polyester outer molding............................


9 posted on 10/15/2015 10:55:49 AM PDT by Red Badger (READ MY LIPS: NO MORE BUSHES!...............)
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To: Red Badger

Reardon metal could be cast, and acted like metal. This is apparently more of a styrofoamish product. I am not sure what is gained out of it being made from an actual metal alloy other than scientific curiosity.


10 posted on 10/15/2015 10:56:44 AM PDT by HiTech RedNeck (Embrace the Lion of Judah and He will roar for you and teach you to roar too. See my page.)
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To: Red Badger

i’m sure they’d need some kind of skin to make it airtight


11 posted on 10/15/2015 10:57:19 AM PDT by camle (keep an open mind and someone will fill it full of something for you)
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To: HiTech RedNeck

The tubes are hollow. The structure would be used as a skeleton for a molded final piece like re-bar in concrete........................


12 posted on 10/15/2015 10:57:51 AM PDT by Red Badger (READ MY LIPS: NO MORE BUSHES!...............)
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To: camle

Would not be used as a structural material. Only for inside the cabin, like doors for overhead compartments and liners......................


13 posted on 10/15/2015 10:58:45 AM PDT by Red Badger (READ MY LIPS: NO MORE BUSHES!...............)
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To: Red Badger

If that helped it still be stronger than straight cast metal for the final weight of the piece... I feel dubious but I might not understand.


14 posted on 10/15/2015 11:02:23 AM PDT by HiTech RedNeck (Embrace the Lion of Judah and He will roar for you and teach you to roar too. See my page.)
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To: Red Badger

I think they use plastic for that now.


15 posted on 10/15/2015 11:03:15 AM PDT by HiTech RedNeck (Embrace the Lion of Judah and He will roar for you and teach you to roar too. See my page.)
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To: HiTech RedNeck

Nearly EVERYTHING INVENTED was invented that way.

Most inventions do not begin with a scientist yelling “Eureka!” but rather instead thinking “hmmm... that’s funny”


16 posted on 10/15/2015 11:04:14 AM PDT by Mr. K (If it is HilLIARy -vs- Jeb! then I am writing-in Palin/Cruz)
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To: Red Badger

When Boeing moves into China, the PRC will steal this. Then they will have Boeing sign over all patents In order to save money on labor Boeing will happily comply.


17 posted on 10/15/2015 11:04:22 AM PDT by Glad2bnuts (If God himself said every 50 years debt should be erased, and land returned, who am I to disagree?)
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To: camle
looks like a glorified screen to me

It's a matrix similar to cardboard. It's not really a "light metal," it's a new way of putting together existing materials.

18 posted on 10/15/2015 11:04:25 AM PDT by rarestia (It's time to water the Tree of Liberty.)
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To: ctdonath2

Beam up the whales!!


19 posted on 10/15/2015 11:04:35 AM PDT by Mr. K (If it is HilLIARy -vs- Jeb! then I am writing-in Palin/Cruz)
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To: Red Badger

Hmmph! Not even much scrap value.


20 posted on 10/15/2015 11:04:47 AM PDT by Smokin' Joe (How often God must weep at humans' folly. Stand fast. God knows what He is doing.)
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