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Aerodynamics May Explain Space Shuttle Breakup: possible causes, consequences of Columbia disaster
TIME.com ^ | February 1, 2003 | Jeffrey Kluger

Posted on 02/01/2003 10:18:41 AM PST by Timesink

Saturday, Feb. 01, 2003

'Aerodynamics May Explain Space Shuttle Breakup'

TIME science correspondent Jeffrey Kluger examines the possible causes and consequences of the Columbia disaster

Seven astronauts, including the first Israeli in space, were lost Saturday when the space shuttle Columbia broke apart in the skies of Texas. The incident occurred at an altitude of some 200,000 feet, shortly after reentry and 15 minutes before Columbia had been scheduled to land at Cape Canaveral. TIME science correspondent Jeffrey Kluger explains some of the possible causes and consequences of the accident:


CNN

TIME.com: What are the possible scenarios that could have caused this disastrous accident on the shuttle's reentry into the Earth's atmosphere?

Jeffrey Kluger: There are three possible scenarios that explain this event. The first, which I believe is the likeliest explanation, would be an aerodynamic structural breakup of the shuttle caused by it rolling at the wrong angle. Remember, after reentry, the shuttle is descending without power, which means astronauts at the controls can't compensate for a loss of attitude by using the engines, they can only do so using the flaps. And that's extremely hard. Astronauts describe piloting the shuttle on reentry as like trying to fly a brick with wings. It's very difficult to operate, and even more so to correct any problems.

A second explanation might be a loss of tiles leading to a burn-through. (The shuttle is covered with heat-resistant tiles to protect the craft and those inside it from burning up in the scorching temperatures caused by the friction of reentry.) But I think that explanation is unlikely, because the tile-loss would have had to have been quite substantial for that to become possible. You'll hear a lot in the next few days about things falling off the shuttle during liftoff. But it often happens that they lose a few tiles, and I'd be surprised if it happened on a scale that could make an accident of this type possible.

The last option is some kind of engine failure leading to fuel ignition. Although the main tanks are mostly empty, there should still be fuel left in the maneuvering tanks. But probably not enough for an explosion that could have caused this breakup.

And just in case anybody was wondering, you can almost certainly rule out terrorism as a cause. This incident occurred well above the range of shoulder-fired missiles. And it would probably be easier to sneak a bomb onto Air Force One than to get one onto the shuttle.

TIME.com: So is reentry the Achilles heel of the shuttle program?

JK: No, the Achilles heel has always been liftoff, and the dangers posed by massive fuel load involved. Reentry has, of course, always been a difficult part of the space program. But this is, in fact, our first fatal accident on reentry. Apollo 13 is remembered as our most difficult ever reentry, but the ship and crew survived. The Soviets lost a crew on reentry in 1970 after an oxygen leak that caused the cosmonauts to suffocate on the way down. Reentry is a very difficult process, but the Russians mastered it in 1961 and we did the same a few years later.

TIME.com: Are shuttle crews trained to respond to the scenarios you've described?

JK: Yes, they're trained to deal with loss of attitude on reentry, and a range of other emergencies. But astronauts are not trained to deal with situations that result in certain death, because that would be a bit like training for what you might do if your car went over a cliff — in some situations there simply isn't anything you can do. One irony, though, is that NASA hadn't trained astronauts to deal with the sort of quadruple failure that occurred in Apollo 13, because they assumed that such a scenario would result in certain death. But the astronauts survived.

TIME.com: What are the immediate implications for the space program of Saturday's disaster?

JK: Following the precedent of the Challenger disaster in 1996, it's unlikely that NASA will undertake any further shuttle missions or any other manned space flights for the next two years. One immediate problem, though, is the International Space Station, which currently has a crew of three on board. They might consider one further flight to bring that crew home — the other option would be for them to return aboard a Russian Soyuz craft, which isn't the most comfortable or the safest ride. Beyond that, however, the space station is likely to be left unoccupied for a long time. NASA won't want to use the shuttle again until it can establish the cause of today's accident, and fix it. Now that we've lost two shuttles out of a fleet of five, it's even conceivable that the shuttle won't fly again. The shuttle was built as a space truck, and then the International Space Station was built to give it something to do. Both programs are likely to suffer as a result of this disaster.


TOPICS: Culture/Society; Front Page News; Government; Miscellaneous; News/Current Events; US: Florida; US: Texas
KEYWORDS: columbia; columbiatragedy; feb12003; nasa; shuttledisaster; spaceshuttle; sts107
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To: RaceBannon
The ET TPS is urethane foam, similar to that "Great Stuff" you buy in spray cans at Home Depot. But it can hold ice.

Also, it has air entrained in it, and as the Shuttle ascends and the air expands, chunks of TPS have been known to separate.

The fix for that was to drill "air holes" into the foam to let the trapped air out without taking the foam with it.

Disclaimer: I haven't worked at KSC for almost 4 years, so their materials and procedures may have changed.

41 posted on 02/01/2003 11:36:46 AM PST by snopercod
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To: Timesink
JK: Following the precedent of the Challenger disaster in 1996...

Is that a typo?

42 posted on 02/01/2003 11:36:59 AM PST by supercat (TAG--you're it!)
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Comment #43 Removed by Moderator

To: snopercod
"Yes, there are tape recorders. It is highly unlikely that they survived re-entry intact"

It has been years since they used tape recorders. Everything is digital nowadays. I agree that it is somewhat unlikely that they survived impact but I don't believe it is impossible. Their value would be in recording the last voice communications amongst the crew -- clues to the mishap might reside in those comments and possibly some thoughts that might provide the families with last thoughts. I know there was controversy on another thread about the existence of such recorded conversations from Challenger but I am here to say that they exist and were never made public by official fiat.

44 posted on 02/01/2003 11:38:48 AM PST by Movemout (RIP you who dare and lose)
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To: Joe Hadenuf
How long would it take them to examine their data, and given this was a catastrophic incident, don't you think it would be fairly easy for them to put their finger on it?

I really don't know on this one. I sure hope so.

45 posted on 02/01/2003 11:39:52 AM PST by RadioAstronomer
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To: Timesink
sts-107-patch

STS-107 (113)

Columbia (28)
Pad 39-B (52)
KSC Landing (62) (Planned)
113th Shuttle Mission

NOTE: Click Here for Countdown Homepage

Crew:

Rick D. Husband (2), Commander
William C. McCool (1), Pilot
Michael P. Anderson (2), Payload Commander
Kalpana Chawla (2), Mission Specialist
David M. Brown (1), Mission Specialist
Laurel B. Clark (1), Mission Specialist
Ilan Ramon (1), (ISA) Payload Specialist

Milestones:

OPF -- 3/12/02 (Reference KSC Shuttle Status 3/12/2002)
VAB -- 11/18/02 (Reference KSC Shuttle Status 11/18/2002)
PAD -- 12/09/02 (Reference KSC Shuttle Status 12/09/2002)

Payload:

SpaceHab-DM Research Mission, Freestar

Mission Objectives:

Click here for Additional Info on STS-107

Research Mission, Freestar (MEIDEX,SOLSE-2,CVX-2,SOLCON-3, LPT,SEM,PSRD)

The FREESTAR payload is a Hitchhiker payload through the GSFC Code
870 Shuttle Small Payloads Project. FREESTAR consists of separate
experiments and the Hitchhiker (HH) Carrier (HHC) avionics mounted
on a cross-bay HH Multipurpose Equipment Support Structure
(MPESS). The carrier avionics provides the interface to the
electrical systems, the payload power control, and command and
telemetry capabilities. Examples of some of the experiments that
FREESTAR can carry are MEIDEX, SOLSE-2, CVX-2, SOLCON-3,
LPT, SEM, and PSRD.

Launch:

January 16, 2003 - 10:39 a.m. EDT (15:39 GMT)

On Thursday, 1/16/03, the launch countdown proceeded as scheduled. At 9:18 a.m. EST, a go was given to close the hatch. At 10:10 a.m. EST, the countdown clock exited the planned hold at the T-minus 20 minute mark. At 10:31 a.m. EST, the countdown clock came out of the planned hold at the T-minus 9 minute mark. At 10:35 a.m. EST, a go was given for APU start. Launch occurred at the opening of the launch window.

On Friday, May 24, 2002, in the Orbiter Processing Facility (OPF), processing continues for Columbia's STS-107 microgravity research mission. Workers installed the SPACEHAB/FREESTAR payload into Columbia's payload bay after managers determined the small scratch on a support attachment was not a concern. Installation of Space Shuttle Main Engines and servicing of Freon Loop No. 1 is in work. (Reference KSC Shuttle Status 5/24/2002)
Previous launch dates were July 11, 2002, April 4, 2002 and before that January 11, 2001.

Orbit:

Altitude: 150 nm
Inclination: 39
Orbits: 255
Duration: 15 days, 22 hours, minutes, seconds. (Estimated)
Distance: miles

Hardware:

SRB:
SRM:
ET :
MLP :
SSME-1: SN-
SSME-2: SN-
SSME-3: SN-

Landing:

KSC February 1, 9:16 a.m. 2003 (Estimated - Landing did not occur)

Deorbit burn occured at 8:15 a.m. EST (1315 GMT) for a planned
landing on KSC Runway 33. Communication was lost with Columbia at 9:00am
EST while Columbia was at approximately 200,000ft over Central Texas
while the vehicle was traveling at 12,500 mph.

Mission Highlights:

KSC LogoKSC Home Mission Index LogoMission Index sts-113 PatchLast Mission STS-113 sts-114 PatchNext Mission STS-114



Last Updated Saturday February 1 11:49:43 EDT 2003
Jim Dumoulin (dumoulin@titan.ksc.nasa.gov)

46 posted on 02/01/2003 11:40:02 AM PST by RaceBannon
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To: Movemout
"families with last thoughts." My brain is always ahead of my fingers. Anyway, you get the point, I hope.
47 posted on 02/01/2003 11:42:29 AM PST by Movemout (RIP you who dare and lose)
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To: nickcarraway; ArrogantBustard
ping
48 posted on 02/01/2003 11:43:07 AM PST by Desdemona
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To: Axenolith
Only if pansies are running the show! Not only do we need to get back there post haste, we need to build a couple more shuttles...

I am not sure the tooling still exists.

I had friends working on the next generation until it got canceled.

49 posted on 02/01/2003 11:43:34 AM PST by RadioAstronomer
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To: Timesink
From Matt Drudge:
Final radio transmission between Columbia and Mission Control:

Mission Control: 'Columbia, Houston we see your tire pressure messages and we did not copy your last.'

Columbia: 'Roger, uh, ...' (transmission breaks off after the crew member starts to stay a word beginning with the sound 'buh.')

At this point, my money's on a burn-through.
50 posted on 02/01/2003 11:44:27 AM PST by The Great Satan (Revenge, Terror and Extortion: A Guide for the Perplexed)
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To: Joe Hadenuf
The OI [Orbiter Instrumentation] data is combined with a number of channels of digital voice data in a black box called the NSP [Network Signal Processor]. From there it goes to the OPS recorders, and the S-band system for transmission to the TDRSS satellites, then to the ground.

It can also go directly to the ground, but that wouldn't work since they were in the "re-entry ionization blackout" at the time, and they have to be over a ground station anyway.

The engineering data (strain gages and thermcouples, etc.) are recorded on the OEX recorder for retrieval only after landing. That data is not downlinked.

51 posted on 02/01/2003 11:47:18 AM PST by snopercod
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To: Airborne Longhorn; Movemout
I share your views about the streaming telemetry; it's always captured, uninterrupted, throughout each mission's duration.

But didn't the catastrophic failure happen right during the time when communications is blacked out during re-entry?

52 posted on 02/01/2003 11:48:30 AM PST by Stefan Stackhouse
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To: Timesink
NASA press conference coming up in about ten minutes. Supposedly they will have some technical info, and take questions.
53 posted on 02/01/2003 11:49:47 AM PST by The Great Satan (Revenge, Terror and Extortion: A Guide for the Perplexed)
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To: Timesink
Can the ISS be left unattended? It regularly fires rockets to counteract orbit-decay. Even if this could be automated, it needs a resupply of fuel.
54 posted on 02/01/2003 11:49:57 AM PST by RossA
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To: Joe Hadenuf
"Is there a black box, so to speak, on board the shuttles?? Anyone??"

Yes, there are data recorders, and even hardened boxes. However, Columbia disintegrated at Mach 18, and anything aboard then fell 200,000 feet. If the box stayed intact after disintegration, if the box survived impact, if the box can be found -- it could be buried 10 feet deep in the mud of some bayou or river -- and if the magnetic media retained the information stored on it, after exposure to extreme heating . . . in that case we can get a lot of useful information from it.

You are better off going thru the downlinked telemetry.
55 posted on 02/01/2003 11:50:08 AM PST by No Truce With Kings (The opinions expressed are mine! Mine! MINE! All Mine!)
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To: The Great Satan
"At this point, my money's on a burn-through. "

Possibly, time will tell. Don't forget that an improper angle of attack on atmospheric reentry could cause environmental conditions to exceed the design limits on the Thermal Protection System. I can't imagine the circumstances that would cause the software to issue improper instructions to the Reaction Control System. That software may be the most tested stack on the face of the planet. Brookhaven did a truly remarkable job with it. It almost certainly has to be a hardware failure of some flavor.

56 posted on 02/01/2003 11:51:31 AM PST by Movemout (RIP you who dare and lose)
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To: The Great Satan
I wonder if they will discuss the angle of penetration? Was it at 40 degrees to the horizon?
57 posted on 02/01/2003 11:51:34 AM PST by TBall
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To: Timesink
A small piece of what looked like a curved SS tile was shown by one of our local TV channels in Arlington, Tx ... this is between Dallas and Ft. Worth ... this would represent the furthestmost-west piece found so far ...
58 posted on 02/01/2003 11:52:05 AM PST by _Jim
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To: Movemout
Brookhaven did a truly remarkable job with it. It almost certainly has to be a hardware failure of some flavor.

I'm guessing some duff tiles. But not much to go on at this point.

59 posted on 02/01/2003 11:53:02 AM PST by The Great Satan (Revenge, Terror and Extortion: A Guide for the Perplexed)
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To: RadioAstronomer
"I am not sure the tooling still exists. "

It does. Don't forget that we replaced the Challenger, with the Enterprise I think. It would take a couple of billion dollars. This is a real, honest to God nexus in manned space operations. I look forward to seeing it resolved.

60 posted on 02/01/2003 11:54:26 AM PST by Movemout (RIP you who dare and lose)
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