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Ford to Turn Paint Solvent ... Into Green Energy With Ultra-Clean Power Plant From FuelCell Energy
Prime Newswire & Yahoo News ^ | 8/30/2007 | Prime Newswire

Posted on 08/30/2007 6:28:55 AM PDT by eraser2005

DANBURY, Conn., Aug. 30, 2007 (PRIME NEWSWIRE) -- FuelCell Energy, Inc. (NasdaqGM:FCEL - News), a leading manufacturer of ultra-clean power plants using a variety of fuels for commercial, industrial and utility customers, today announced that Ford Motor Co. (NYSE:F - News) will purchase a DFC300MA(tm) fuel cell for its Oakville, Ontario, facility to reduce paint solvent emanating from automotive painting operations by turning fumes from those compounds into 300 kilowatts (kW) of green electricity.

The Direct FuelCell(r) (DFC(r)) unit can transform into fuel the Volatile Organic Compounds (VOCs) that emanate from enamel base paints and clear coat finishes used in manufacturing.

Ford's Oakville painting process produces approximately 200 lbs/hour of VOCs -- enough to fully power the DFC300MA unit. The system will be designed to switch over to another fuel source automatically and continue generating clean electricity if for any reason insufficient VOCs are available

(Excerpt) Read more at ca.autos.yahoo.com ...


TOPICS: Business/Economy; Canada; News/Current Events; US: Michigan
KEYWORDS: energy; ford; fuelcell; paint
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Interesting way to cut down one of the most expensive waste streams in an assembly plant... I wonder how the economics of this work out, but the emissions controls on the paint shop to cut down VOCs generally represent a pretty hefty percentage of the cost of the entire assembly plant. Cutting back on the need for that may represent hefty savings to pay for the fuel cell, in addition to the energy savings.

Some environmental engineer at Ford is having some fun finding ways to powert their plants. Their Dagenham diesel engine plant is powered by wind turbines, and I know there's one plant in Michigan powered off of landfill gases....

1 posted on 08/30/2007 6:28:57 AM PDT by eraser2005
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To: Uncledave

Thought you might find this interesting....


2 posted on 08/30/2007 6:29:16 AM PDT by eraser2005
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To: eraser2005

Anything that sticks it to the oil-purveying muzzies is a win for America!


3 posted on 08/30/2007 6:33:07 AM PDT by VictoryGal (Never give up, never surrender!)
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To: eraser2005

Wow, then the problems is solved, and global warming is no longer an issue~! Ford did it again. Oops, Volkswagen that is did it again.


4 posted on 08/30/2007 6:33:36 AM PDT by rovenstinez
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To: eraser2005
Ford's Oakville painting process produces approximately 200 lbs/hour of VOCs -- enough to fully power the DFC300MA unit. The system will be designed to switch over to another fuel source automatically and continue generating clean electricity if for any reason insufficient VOCs are available

This doesn't make any sense to me; by definition the VOC waste is at very low concentration in the air. How will they concentrate it?

5 posted on 08/30/2007 6:36:49 AM PDT by from occupied ga (Your most dangerous enemy is your own government, Benito Guilinni a short man in search of a balcony)
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To: eraser2005

a completey brain-dead method since there are water based automotive paints (used as a standard in european car industry)


6 posted on 08/30/2007 6:37:30 AM PDT by Rummenigge (there's people willing to blow out the light because it casts a shadow)
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To: eraser2005

a completey brain-dead method since there are water based automotive paints (used as a standard in european car industry)


7 posted on 08/30/2007 6:37:30 AM PDT by Rummenigge (there's people willing to blow out the light because it casts a shadow)
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Comment #8 Removed by Moderator

To: rovenstinez

“Oops, Volkswagen that is did it again.”

Maybe its just that I’m tired, but I don’t get the reference. :)


9 posted on 08/30/2007 6:37:38 AM PDT by eraser2005
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To: Rummenigge

sorry for the duplicate.... too much paint solvent causes trembling fingers .


10 posted on 08/30/2007 6:39:13 AM PDT by Rummenigge (there's people willing to blow out the light because it casts a shadow)
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To: Rummenigge

If you’ve ever seen the long term durability of water based paints, you might think twice about wanting a car with such a coat....

Toyota also uses water borne paints, and the only reason why they are using them, along with VW, is to eliminate the VOC waste stream from the plants, and not because the water paint is equally as good or cheap...


11 posted on 08/30/2007 6:43:30 AM PDT by eraser2005
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To: eraser2005

I always knew that the paint on my (used) Mitsubishi, manufactured in Australia, was good for cr*p. Now I know why.


12 posted on 08/30/2007 7:03:48 AM PDT by jdsteel (proud member of "Mothers And Children Against Criminal Aliens")
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To: eraser2005

Solvent Green is people...


13 posted on 08/30/2007 7:04:48 AM PDT by wtc911 ("How you gonna get back down that hill?")
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To: eraser2005
Their Dagenham diesel engine plant is powered by wind turbines,

I doubt that.

14 posted on 08/30/2007 7:07:10 AM PDT by Balding_Eagle (If America falls, darkness will cover the face of the earth for a thousand years.)
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To: Rummenigge
True the “Paint/Color” is water based but doesn’t the clear coat still has voc’s??
15 posted on 08/30/2007 7:16:51 AM PDT by PEACE ENFORCER (One Needs to Have the Capability of Using Deadly Force at Any Moment.....:))
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To: PEACE ENFORCER

yep.... you need it for durability and it also helps speed dry times. Last thing you want in an assembly plant is wet paint, because even a speck of dust can cause a pretty noticeable defect in the finish...


16 posted on 08/30/2007 7:25:19 AM PDT by eraser2005
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To: Balding_Eagle



Still doubt it?
17 posted on 08/30/2007 7:38:08 AM PDT by eraser2005
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To: eraser2005

“Still doubt it?”

A single windmill puts out at best .5 megawatt. At plants the size you show the windmills would run the coffee makers and pencil sharpeners at the plant and not a heck of a lot more.


18 posted on 08/30/2007 7:49:33 AM PDT by FastCoyote
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To: eraser2005

There's an awful lot of light coming out of that building, in the evening, with probably a long exposure time due to low light, and no blurring of the blades of the windmill. Also, not a lot of wind-induced distortion of the water surface.

They may have a windmill for show, but most of the electricity looks to be coming from Mr. Coal.

19 posted on 08/30/2007 7:52:06 AM PDT by DuncanWaring (The Lord uses the good ones; the bad ones use the Lord.)
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To: FastCoyote; DuncanWaring

The windmill installation at Dagenham has a capacity of 3.6 MW. Ford reports consistent generation of 6 million kWh on an annual basis. That’s 19% of the capacity, which is actually not a very high number....

But it is enough to power the plant (I don’t believe there is any casting going on there, which eliminates a TON of energy usage).....


20 posted on 08/30/2007 8:15:21 AM PDT by eraser2005
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