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FEV Displays Turbocharged, Direct-Injection, E85 Variable Compression Ratio Engine
www.greencarcongress.com ^ | 04/17/2007 | Staff

Posted on 04/17/2007 10:05:49 AM PDT by Red Badger

An earlier rendering of the VCR mechanism.

FEV Engine Technology is displaying a developmental gasoline/E85 turbocharged direct injection (GTDI) engine that also features variable compression ratio (VCR) at the 2007 SAE World Congress.

The engine is being developed in-house, in tandem with several other DI engine projects that FEV is working on with various automakers, based on earlier work FEV had done with the VCR platform. While offering the potential to generate V-8 power from a V-6 engine, this concept also provides roughly a 20-25% improvement in fuel consumption.

The VCR system is based upon the concept of an eccentric crankshaft bearing. Rotation of the eccentric bearing leads to a vertical position change of the crank train relative to the cylinder head and thus, a continuous change in the compression ratio. An electric motor controls the adjustment between compression ratios of 8 and 16. FEV has deployed a VCR engine in a demonstration vehicle, and is further optimizing the adjustment mechanism. There is interest in the OEM community in the work, according to Dr.-Ing. Joachim Wolschendorf, Vice President Engineering and Chief Technical Officer.

The VCR element allows the engine to take advantage of the higher octane of ethanol by increasing the compression ratio for higher-level ethanol blends. FEV is currently working to optimize a control strategy for engine management that will take into account the compression ratio as well as load and the fuel mixture.

Although the three principal elements of the engine—VCR, GTDI and Turbocharging—have been tested on the bench and on the road, FEV has not yet put all three together in a vehicle.


TOPICS: Business/Economy; News/Current Events; Technical
KEYWORDS: automotive; energy; engine; pollution
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Rest In Peace, old friend, your work is finished.......

If you want on or off the DIESEL "KnOcK" LIST just FReepmail me........

This is a fairly HIGH VOLUME ping list on some days......

1 posted on 04/17/2007 10:05:52 AM PDT by Red Badger
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To: sully777; Fierce Allegiance; vigl; Cagey; Abathar; A. Patriot; B Knotts; getsoutalive; ...

Ping! & KnOcK!......


2 posted on 04/17/2007 10:06:23 AM PDT by Red Badger (If it's consensus, it's not science. If it's science, there's no need for consensus......)
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To: Red Badger

I wonder if it will be available in the United States. Right now you can buy ethanol, just not the vehicle which is optimized for ethanol...but you can buy that vehicle in Europe and one is even made by an American auto manufacturer.


3 posted on 04/17/2007 10:14:10 AM PDT by P-40 (Al Qaeda was working in Iraq. They were just undocumented.)
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To: Red Badger
These guys definitely have some interesting irons in the fire. Check out the OPOC concept.
4 posted on 04/17/2007 10:14:16 AM PDT by Jack of all Trades (Liberalism: replacing backbones with wishbones.)
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To: Red Badger

cylinders, cylinder heads, valves? Your engine looks a little light.


5 posted on 04/17/2007 10:14:59 AM PDT by bikerMD (Beware, the light at the end of the tunnel may be a muzzle flash.)
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To: bikerMD

It’s a cutaway profile to show the rotatable crankshaft, mounted on an eccentric bearing that can be shifted via computer control.........


6 posted on 04/17/2007 10:17:17 AM PDT by Red Badger (If it's consensus, it's not science. If it's science, there's no need for consensus......)
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To: P-40

With a VCR system, it might be made able to run on Gasoline OR Diesel as necessary!............


7 posted on 04/17/2007 10:18:40 AM PDT by Red Badger (If it's consensus, it's not science. If it's science, there's no need for consensus......)
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To: Red Badger
Sounds like a management system to try get around the richer fuel mixure required to keep the engine from melting when taking advantage of that extra octane value and compression. When cruising it lowers the compression and keeps the engine cooler, rather than running a richer mixure.

I wonder how many engines they've melted developing this contraption. They are kinda getting away from the KISS system(keep it simple, stupid) engineers are supposed to try stick to. Adding more parts isn't the best thing to do.

8 posted on 04/17/2007 10:18:54 AM PDT by Nathan Zachary
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To: Red Badger

eccentric crankshaft bearing

cool enough as a concept, but just count all the other devices that need to adjust to a new crank centerline, and start with just the front and rear shaft seals (oblong will never do)......such a system would require so many servo’s that they alone would complicate engine real-estate off the scale......


9 posted on 04/17/2007 10:22:21 AM PDT by Vn_survivor_67-68
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To: Nathan Zachary

Simply rotating the crankshaft on the eccentric doesn’t seem to add a whole bunch more parts. It looks really simple........


10 posted on 04/17/2007 10:22:30 AM PDT by Red Badger (If it's consensus, it's not science. If it's science, there's no need for consensus......)
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To: Red Badger

It’s be known as the motor with the wobbly crankshaft, that feels like the tranny is going to come through the floorboards as that crank its bolted to moves up and down.

Imagine what a broken tranny mount would feel like with that setup!


11 posted on 04/17/2007 10:23:25 AM PDT by Nathan Zachary
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To: Red Badger

GM should build these, so they’ll be reliable. Remember how well engineered the Vega engine was? Remember the late 70s diesels?


12 posted on 04/17/2007 10:24:25 AM PDT by Disambiguator
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To: Nathan Zachary
KISS indeed.

“Rotation of the eccentric bearing leads to a vertical position change of the crank train relative to the cylinder head”

Hehehe

I wonder how many of those suckers were launched into low earth orbit during testing. One would not have to disassemble the engine to see how cleanly the fuel burn was.....just take a peek through the side of the engine block.

hmmmm, why not try a Sterling engine?

13 posted on 04/17/2007 10:24:36 AM PDT by taxed2death (A few billion here, a few trillion there...we're all friends right?)
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To: taxed2death

LoL! just thinking of the engineering nightmare this concept has will give me nightmares for a while. Oh well, they have tons of R=D money to spend, and lots of room in the “stupid idea’s we’ve tried” graveyard. I’ve seen that place a few times. There’s some amazing junk piled up in there.


14 posted on 04/17/2007 10:29:04 AM PDT by Nathan Zachary
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To: taxed2death

LoL! just thinking of the engineering nightmare this concept has will give me nightmares for a while. Oh well, they have tons of R+D money to spend, and lots of room in the “stupid idea’s we’ve tried” graveyard. I’ve seen that place a few times. There’s some amazing junk piled up in there.


15 posted on 04/17/2007 10:29:33 AM PDT by Nathan Zachary
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To: Nathan Zachary
Imagine what a broken tranny mount would feel like with that setup!

I think I'd opt for hydraulic drive with that setup. Direct drive the pump, and let the hydralulic lines take care of the vertical crank motion.

I have to wonder what kind of problems there may be keeping the mains lubed. Looks like a lot of potential for oil leakage/pressure loss in that carrier setup.

16 posted on 04/17/2007 10:30:04 AM PDT by tacticalogic ("Oh bother!" said Pooh, as he chambered his last round.)
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To: Red Badger

I dunno — I switched to DVD and I’m happy there.


17 posted on 04/17/2007 10:31:33 AM PDT by Scourge of God (Remember, liberals, 'baaa' means NO!)
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To: Vn_survivor_67-68

The outside of the bearing remains circular, it’s the center that moves. Granted, I have no idea how they couple the power to the tranny........


18 posted on 04/17/2007 10:31:34 AM PDT by Red Badger (If it's consensus, it's not science. If it's science, there's no need for consensus......)
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To: tacticalogic

Help a novice here; what’s the purpose of variable compression ratio if the engine is turbocharged anyway?


19 posted on 04/17/2007 10:35:28 AM PDT by Mr. Lucky
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To: Red Badger

Could you please add me to your ping list, Thanks.


20 posted on 04/17/2007 10:35:28 AM PDT by mowowie
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