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Modifications to extend service life of A-10s
Air Force Links ^ | G.A. Volb

Posted on 08/15/2006 6:26:11 PM PDT by SandRat

8/15/2006 - HILL AIR FORCE BASE, Utah (AFPN) -- At first glance the A-10 Thunderbolt II cockpit looks like a Category 5 tornado just touched down in the middle of it.

The chaotic scene, with hundreds of loose wires and instrumentation ripped from consoles, is really the beginning of modifications that will extend the service life of A-10s while increasing their capabilities.

Known as the precision engagement, or PE, program, the plan is designed to facilitate the use of smart munitions and update the cockpit so it is more in line with that of the F-16 Fighting Falcon. The 508th Aircraft Sustainment Wing and 309th Aircraft Maintenance Group here are leading the effort to bring the aircraft into the 21st century.

The 508th Aircraft Sustainment Squadron ensures Air Combat Command requirements regarding the jets are met.

"We work with the contractor to develop hardware and software to meet those requirements," said Capt. Michael Ballak, deputy chief for the A-10 PE program at the sustainment squadron.

"The end product is a modification kit delivered to the 309th for installation on the aircraft," Captain Ballak said.

And that is where the 309th AMXG begins the blue-collar work of putting elbow grease into the aircraft.

"The PE work consists of a huge electrical modification that involves updating the cockpit with new avionics and software, giving pilots greater battlefield awareness," said Robin Ritch, PE section chief for the 309th AMXG. "This means removing some 1,700 wires and replacing them with 14,000 feet of new wire."

Hence, the disaster that is a cockpit in transition. Once completed, the aircraft will include 10 new components, while another 12 will be upgraded.

"We'll add a hands-on throttle and stick feature, plus integrate the targeting pods," said Ms. Ritch. "The Litening pod currently uses only a Maverick missile interface that provides limited functionality. The PE modification provides integration of the Litening and Sniper XR targeting pods."

A team of about 150 Hill civilians and contractors from L3 Communications are heading up the modification.

"They're specialists in electrical systems, sheet metal, general aircraft mechanics and fuels," Ms. Ritch said. We also have some other units supporting the work including the pylon, commodities, avionics and flight test shops."

Specifically, aircraft will be turned over to customers with expanded smart munitions ability for guided bombs and other smart weapons: two multi-functional color cockpit displays; enhanced target identification and designation; wind-corrected munitions dispenser; and double the DC power, giving it the ability to climb higher and faster.

"The A-10 squadron will produce 93 aircraft in fiscal '07," said Rick Merrill, 571st Aircraft Maintenance Squadron A-10 production chief. "The work will include the precision engagement program, plus service life extension program and plastic media blast -- a corrosion control program. All will be sent back to A-10 combat units stationed worldwide."

The PE portion takes 90 days from wheels down to wheels up. But it is a timeline that will see marked reductions following the team's efforts in "leaning" the process.

"Lean will provide some major improvements in the process," Mr. Merrill said. "It'll bring all of the resources to those performing the work. It means technicians no longer are required to conduct search missions for parts, tooling, kits or anything else required to produce the aircraft. Bottom line is we'll be returning an aircraft that's better able to support the warfighter on the ground and in the air."

"The teamwork between the two units has been outstanding," Captain Ballak said. "No one organization can execute a successful modification alone. It takes a total team effort to pull off a modification of this size."

(Courtesy of Air Force Materiel Command News Service)


TOPICS: Culture/Society; Foreign Affairs; US: Utah; War on Terror
KEYWORDS: a10; a10s; extend; life; modifications; service; usaf
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Modifications to extend service life of A-10s

John Shuma rewires the cockpit of an A-10 Thunderbolt II at Hill Air Force Base, Utah. The work is part of the precision engagement modification program managed by the 309th Aircraft Maintenance Group. Once completed, the aircraft will include 10 new components, while another 12 will be upgraded. Mr. Shuma is an aircraft electrician with L3 Communications. (U.S. Air Force photo/G.A. Volb)

1 posted on 08/15/2006 6:26:14 PM PDT by SandRat
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To: 91B; HiJinx; Spiff; MJY1288; xzins; Calpernia; clintonh8r; TEXOKIE; windchime; Grampa Dave; ...

Giving new life to needed Old Birds


2 posted on 08/15/2006 6:26:54 PM PDT by SandRat (Duty, Honor, Country. What else needs to be said?)
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To: SandRat

Just so 'Mr John' knows what wires to splice, solder and dead-head. Ha!

Go Bless the US Military Men & Women, who fly them, to keep us safe and secure. God Bless America.


3 posted on 08/15/2006 6:29:36 PM PDT by butternut_squash_bisque (The recipe's at my FR HomePage. Try it!)
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To: SandRat
" wind-corrected munitions dispenser"

I just love the lingo. Makese this sounds like a Pez dispenser.

4 posted on 08/15/2006 6:32:53 PM PDT by realpatriot (Some spelling errers entionally included!)
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To: SandRat

5 posted on 08/15/2006 6:32:59 PM PDT by pissant
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To: SandRat
One of the ugliest birds to ever fly - yet one of the mose effective. Even in their old age, these planes have lots of useful life left - having proven again and again their indespensible character.


6 posted on 08/15/2006 6:38:05 PM PDT by TheBattman (Islam (and liberalism)- the cult of a Cancer on Society)
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To: SandRat

Everybody should see an A10 demonstration at least once in their life. I can't believe they were thinking of scrapping them a few years ago.


7 posted on 08/15/2006 6:38:47 PM PDT by Moonman62 (The issue of whether cheap labor makes America great should have been settled by the Civil War.)
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To: pissant

Thank you for the pic. I love the A10. If I were an AF pilot, I'd want that to be my bird.


8 posted on 08/15/2006 6:39:40 PM PDT by Cobra64 (All we get are lame ideas from Republicans and lame criticism from dems about those lame ideas.)
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To: Cobra64

I like that it is a ground combat plane. Happy hunting!


9 posted on 08/15/2006 6:40:53 PM PDT by pissant
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To: SandRat

They should make 2,200 A-10.1's. The A10.1 is the modified version of the A-10 - with Internet access. And it should kill a lot of hostiles.


10 posted on 08/15/2006 6:41:29 PM PDT by SamAdams76 (I am a big fan of urban sprawl but I wish there were more sidewalks)
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To: pissant

Anyone who loves the old TAC birds should not miss an opportunity to stop by the old England AFB in Alexandria, LA. It's now a municipal airpark, with a nice upscale hotel, and it has a great little park displaying the following aircraft: F-84F, F-86, F-105, A-7 and A-10, up on pedestals and in immaculate condition. I believe all of them served at England AFB at some time. I was a little surprised to see that even A-10s have joined the "gate guard" forces, but I guess the older ones have turned 20 or so.


11 posted on 08/15/2006 6:41:45 PM PDT by 19th LA Inf
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To: 19th LA Inf

The 'Devil's Cross' shall live on.


12 posted on 08/15/2006 6:46:16 PM PDT by jbstrick ( I've never been to heaven, but I've been to Oklahoma)
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To: SandRat
Now, real precision engagement is one 30mm round, one dead tank. And we'll probably get to that one of these days.
13 posted on 08/15/2006 6:46:50 PM PDT by Snickersnee (Where are we going? And what's with this handbasket?)
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To: Moonman62
I can't believe they were thinking of scrapping them a few years ago.

I can't believe it either. All of these upgrades, especially HOTAS, will make a great aircraft even greater. I wouldn't be surprised to see the A-10 hanging around another 20 or 30 years, especially if we end up dealing with more Iraq-style situations.
14 posted on 08/15/2006 6:47:53 PM PDT by af_vet_rr
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To: SandRat; All

A thread with a couple pics of a Warthog that got shot up pretty good and the gal that brought it home.


Decorated pilot speaks in Santa Clara - A-10 Warthog Gal
http://www.freerepublic.com/focus/f-news/1594330/posts


and some other threads about
A-10 Warthog Pilot Captain Kim Campbell
http://www.freerepublic.com/focus/keyword?k=kimcampbell

and Warthogs too
http://www.freerepublic.com/focus/keyword?k=warthog


15 posted on 08/15/2006 6:50:10 PM PDT by NormsRevenge (Semper Fi ......Help the "Pendleton 8' and families -- http://www.freerepublic.com/~normsrevenge/)
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To: TheBattman; pissant; Cobra64; SandRat
GO UGLY EARLY

Regards

alfa6 ;>}

16 posted on 08/15/2006 6:52:04 PM PDT by alfa6 (Taxes are seldom levied for the benefit of the taxed.)
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To: alfa6

Here's to many more years of killing terrorists and other enemies of our great country.


17 posted on 08/15/2006 6:53:19 PM PDT by pissant
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To: SandRat

I have heard the arguments that the mission of the Warthog should be taken over by the F-16, JSF, FB-22, what have you. The Warthog is the perfect plane for its designed mission - close up ground support. The last plane that could do the job this effectively was probably the A-1 Skyraider.


18 posted on 08/15/2006 6:57:09 PM PDT by Fred Hayek (Liberalism is a mental disorder)
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To: SandRat

I heard once that they were thinking of scrapping the A-10s becaouse they were taking too many bird strikes on the trailing edge of the wing.

Any truth to that??

Semper Fi,


19 posted on 08/15/2006 6:57:43 PM PDT by 2nd Bn, 11th Mar (The "P" in Democrat stands for patriotism.)
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To: 2nd Bn, 11th Mar

Don't know about that,.... but I did hear that when the Navy was considering putting them on carriers they discovered that to land them they'd have to put the hook in the nose and sail the carrier under the plane.


20 posted on 08/15/2006 7:05:20 PM PDT by SandRat (Duty, Honor, Country. What else needs to be said?)
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