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Nanotube sheets come of age
nature.com ^ | 18 August 2005 | Mark Peplow

Posted on 08/18/2005 9:53:53 PM PDT by Nachum

They're soft, strong, and very, very long.

Large, transparent sheets of carbon nanotubes can now be produced at lightning speed. The new technique should allow the nanotubes to be used in commercial devices from heated car windows to flexible television screens.

"Rarely is a processing advance so elegantly simple that rapid commercialization seems possible," says Ray Baughman, a chemist from the University of Texas at Dallas, whose team unveils the ribbon in this week's Science1.

Nanotubes are tiny cylinders of carbon atoms measuring just billionths of a metre across. They are light, strong, and conductive. But for years their promise has outweighed their utility, because the complicated processes involved in making devices from nanotubes were too slow and expensive to be used in large-scale manufacturing.

But now, nanotubes have gone into warp drive. Baughman's team can churn out up to ten metres of nanoribbon every minute, as easily as pulling a strip of sticky tape from a reel (see video ). This ribbon can be up to five centimetres wide, and after a simple wash in ethanol compacts to just 50 nanometres thick, making it 2,000 times thinner than a piece of paper.

The ribbons are transparent, flexible, and conduct electricity. Weight for weight, they are stronger than steel sheets, yet a square kilometre of the material would weigh only 30 kilograms. "This is basically a new material," says Baughman.

Nanoforest

Scientists have been weaving carbon nanotubes into fibres and sheets for several years (see 'Yarn spun from nanotubes' ). But until now, the most common way of making large sheets of nanotubes relied on a labour-intensive technique much the same as that used by the ancient Egyptians to make papyrus. Nanotubes suspended in a solvent were slowly filtered to create a mat, which was then dried and peeled off the filter.

A high voltage heats a nanotube sheet until it glows like a light bulb filament.

© Science

Baughman's team instead start with a 'forest' of half-millimetre-long nanotubes sticking upright on an iron-based platform. Pulling gently from the edge of the forest with an adhesive strip, such as a Post-It note, uproots a row containing millions of nanotubes. As these nanotubes pull out, they tangle with the next row, and so on.

The nanotubes tangle together just enough to keep a ribbon growing, without jumbling up into a huge ball. "They've found the magic spot," says Ian Kinloch, a materials scientist at the University of Cambridge. "A lot of people will now try this out with a Post-It in their own labs." The team says a one-centimetre-long forest of nanotubes can produce three metres of nanoribbon.

The researchers had previously used a similar method to draw strings of nanotubes from a forest2. Getting them to knit into a wider fabric is a bit trickier, but Baughman says that scaling the work up to produce large sheets will now be "easily do-able".

Patent bonanza

Nanotubes are already replacing graphite in certain commercial devices such as batteries. But this technique could now propel many more nanotube products into the marketplace, agrees Kinloch.

The team has already proved the sheets' usefulness in several applications, filing patents as they go. They have sandwiched a nanoribbon between two Plexiglass plates, for example, using the heat of a domestic microwave oven to weld the layers. This forms a transparent, conductive sheet ideal for a heated car window, they say.

And since bending does not change the electrical properties of the nanotubes they could be used to carry current in a 'rollable TV screen', something that has long been promised by nanotechnologists.

"Things move quickly if you can prove that the supply of the material is good," says Baughman.


TOPICS: Culture/Society; Miscellaneous; News/Current Events; Technical
KEYWORDS: age; come; nanotube; of; sheets
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To: benjaminjjones
I had forgotten that, thanks.

RIP Scotty, we miss you.

41 posted on 08/19/2005 12:40:22 AM PDT by Balding_Eagle (God has blessed Republicans with really stupid enemies.)
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To: MoJo2001

Nanotubes ping!


42 posted on 08/19/2005 12:43:21 AM PDT by Brad’s Gramma (Lord, we need a Logan miracle for Simcha7 and Cowboy. Please.)
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To: Lokibob
Anybody remember the "UNION SUIT" with the drop bottom?

Who would admit it if they did?

43 posted on 08/19/2005 1:51:23 AM PDT by Banjoguy (Tony Stuart : POS)
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To: benjaminjjones; porkchops 4 mahound; Qout; Balding_Eagle
Transparent Aluminum, RIP Scotty

Actually, transparent aluminum has already been made. Well, okay, transparent aluminum oxide, but close enough to justify raising a glass to Scotty...


44 posted on 08/19/2005 2:24:56 AM PDT by Ichneumon
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To: Prophet in the wilderness

" ....Fascinating.... "
45 posted on 08/19/2005 2:27:55 AM PDT by Drammach (Freedom; not just a job, it's an adventure..)
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To: Nachum

A few years ago I worked on applications for nanotubes. How about lightweight armor for Humvees? In fact, you can have invisible shields in front of your firing position (you know where the firing port is so you can still fire). Absorbs microwaves? Stealth tech. You can make a display with resolution so high you have a hard time telling it from reality (Holodeck). And, yes, a space elevator will now be feasible. I told my NASA friends that nanotubes would be the next big breakthrough. We've had them in the lab for years. We just needed manufacturing tech to make the applications feasible.


46 posted on 08/19/2005 7:14:24 AM PDT by darth
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To: Nachum

Any publicly traded companies making this stuff?


47 posted on 08/19/2005 8:41:11 AM PDT by Bogey78O (*tagline removed per request*)
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To: darth

How 'bout incredibly LIGHTWEIGHT and strong automobiles? Gas mileage goes way up when your whole car only weighs 300 pounds.


48 posted on 08/19/2005 8:57:05 AM PDT by Terabitten (Life, liberty, and the pursuit of all who threaten it.)
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To: Ichneumon
It is called sapphire and is a naturally occurring compound and also one that has been synthesized for decades. If you buy an expensive Swiss watch you will read the time looking through the transparent aluminum oxide crystal.

If you have your groceries scanned at the market the window that the laser transmits through is synthetic sapphire.
49 posted on 08/19/2005 9:01:42 AM PDT by Final Authority
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To: Terabitten

Can you imagine the effect of the wind, or a passing semi on you vehicle, though?


50 posted on 08/19/2005 9:24:44 AM PDT by Little Ray (I'm a reactionary, hirsute, gun-owning, knuckle dragging, Christian Neanderthal and proud of it!)
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To: staytrue
You put a large weight in roughly geosync orbit and run a very strong and lightweight cable back to earth. You hoist stuff up the cable like an elevator. If the cable is not strong, it breaks. If the cable is too heavy, it drags the geosync weight down

Not really. The orbital mechanics are quite a bit more complicated than that.

51 posted on 08/19/2005 9:30:15 AM PDT by r9etb
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To: Nachum
This is definitely on my list of Most Amazing Things I Have Ever Seen (MATIHES)!

Link to video of this material.

52 posted on 08/19/2005 9:33:53 AM PDT by TChris ("You tweachewous miscweant!" - Elmer Fudd)
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To: Route66

Or it could make them more durable and comfortable?


53 posted on 08/20/2005 10:58:18 AM PDT by porkchops 4 mahound (Hey it could happen)
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To: benjaminjjones

Scotty was the real deal.

The world could do way worse than the "chief" as a role model.


54 posted on 08/20/2005 11:01:49 AM PDT by porkchops 4 mahound (Hey it could happen)
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