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Lubricating the drive
e4Engineering.com ^ | 8/25/04

Posted on 08/25/2004 2:18:47 PM PDT by LibWhacker

Much discussed among computer circles is the so-called end of Moore's Law and its predictions of ever-smaller, faster circuits. Less known is a challenge facing the next generation of hard disk drives: lubricant coatings that can hold up to faster speeds and denser data.

Perfluoropolyethers (PFPEs), the current industry standard, are running up against the polymer's limits in protecting hard drives against daily wear and tear. So University of Illinois PhD candidate Wei Xiao developed an entirely new lubricant, based on inexpensive and abundant polyester.

She presented her work today for the first time at the 228th national meeting of the American Chemical Society, the world's largest scientific society.

In short, the lubricant, called SHP - sterically hindered polyester - "acts like a solid when cast as very thin films," says Xiao. "And it has very good adhesion properties."

Both qualities are important for lubricant design. A computer's hard drive is polished to a mirror finish to create as perfect a surface as possible on which to record, retrieve and erase thousands of hours' worth of data over its lifetime. A lubricant coating shields the disk from damage during contact with the head, which can fly back and forth across the disk dozens of times per second.

As a magnetic recording device, the head itself relies on a magnetic field rather than physical contact to read or write to the disk. But at rest, tiny arms called sliders drop down to the disk surface to protect the head.

"The lubricant needs to be solid enough that the sliders don't sink. But it needs to be liquid enough so that any debris from contact between the head and surface would sink back in," says Xiao's advisor James Economy, PhD, a professor with the school's department of material science and engineering. He came to Illinois after 14 years of heading up polymer research at IBM.

The sliders do sink into PFPEs, however, and the attractive forces of 'stiction,' short for static friction, can keep them from retracting quickly enough when the disk begins to spin again. That 'stickiness' can damage the disk or even snap off the head when the disk starts spinning again.

Two other problems have arisen as disk drives spin ever faster to speed performance, he notes. At the 10,000-plus revolutions per minute now typical of computer hard drives, centrifugal forces can ripple the lubricant like a washboard. The uneven surface can hamper reading and writing, and can leave some tracks less protected from slider strikes.

Secondly, PFPE lubricants "can also spin off entirely," says Economy. To prevent that, researchers "often try to chemically bond it to the disk surface. That's a disadvantage because you've got to figure out the chemistry to do that."

"In our approach, the polymer is very polar," Xiao explains. "So it bonds to the surface on its own." The result is a simpler and less expensive solution, the Illinois researchers believe.

To make their lubricant more stable, Xiao used polyester building blocks containing offshoots of bulky organic molecules. As they polymerize, the bulky groups surround and protect the ester bonds. The effect, called steric hindrance, also helped the team achieve the balance of solid and liquid characteristics they wanted.

Their data also suggest the SHP lubricant is more resistant to corrosion than PFPEs.

"Solving the problems [with PFPE] forced us to make a completely new kind of polyester," Economy says. "I don't think any other [research] group has tried to design new materials in this area."

Indeed, the Illinois team believes their invention may have far broader application, such as the mining industry, for example, or metals manufacturing; perhaps even automobile engines. "Any place where there are wear surfaces," says Economy.

Xiao has sent samples of SHP to the Center for Magnetic Recording Research, an industry-sponsored facility at the University of California, San Diego, which can conduct real-world testing.


TOPICS: News/Current Events; Technical
KEYWORDS: coatings; disk; drives; hard; hindered; lubricant; lubricating; perfluoropolyethers; pfpe; polyester; polymer; polymerize; shp; sliders; sterically
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1 posted on 08/25/2004 2:18:52 PM PDT by LibWhacker
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To: LibWhacker; Bacon Man
Lubricating the drive

This puts me in mind of one of the very first Top 10 Lists we ever saw Letterman do: The Top 10 Expressions That Sound Dirty But Aren't.

Frosting the pastry
Shooting hoops
Jumping the turnstile
Checking your oil
Tethering the blimp
Sending out for sushi
Picnic on the grass
Quarter-Pounder at the Golden Arches
Shaking hands with Abraham Lincoln

and the Number One Expression That Sounds Dirty But Isn't:

Wind-surfing on Mount Baldy.
2 posted on 08/25/2004 2:21:53 PM PDT by Xenalyte ("I love this job more than I love taffy, and I'm a man who loves his taffy.")
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To: Xenalyte; Bacon Man
Thats all well and good, but what shall I do if my pet
monkey is cheeky? He does not react well to a time-out in the corner.
3 posted on 08/25/2004 2:24:20 PM PDT by humblegunner
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To: LibWhacker
A lubricant coating shields the disk from damage during contact with the head, which can fly back and forth across the disk dozens of times per second.

The sound the head makes when it digs into the surface of the disk rendering the disk immobile is similar to the sound made when the brake shoe on a Chevy makes when it finally runs out of brake lining and it is metal to metal contact just before the brake welds the wheel in place.

4 posted on 08/25/2004 2:25:13 PM PDT by RightWhale (Withdraw from the 1967 UN Outer Space Treaty and establish property rights)
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To: Xenalyte; WhyisaTexasgirlinPA; Conspiracy Guy; xsmommy; maxwell; hobbes1

You "would" think "Can you lubricate my hard drive" is a pickup line ...


5 posted on 08/25/2004 2:25:50 PM PDT by Robert A Cook PE (I can only donate monthly, but Kerry's ABBCNNBCBS continue to lie every day!))
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To: humblegunner

And I still need mud for my turtle.


6 posted on 08/25/2004 2:26:21 PM PDT by wordsofearnest (The smell of cheap whiskey and the sound of goodbye)
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To: Robert A. Cook, PE

Well, when the querent has no computer anywhere in sight, a girl does wonder.


7 posted on 08/25/2004 2:26:23 PM PDT by Xenalyte ("I love this job more than I love taffy, and I'm a man who loves his taffy.")
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To: wordsofearnest

And water for my mule.


8 posted on 08/25/2004 2:26:55 PM PDT by wordsofearnest (The smell of cheap whiskey and the sound of goodbye)
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To: humblegunner
Thats all well and good, but what shall I do if my pet monkey is cheeky? He does not react well to a time-out in the corner.

Try some dog stew. I hear it's good for what ails ya.
9 posted on 08/25/2004 2:27:03 PM PDT by Xenalyte ("I love this job more than I love taffy, and I'm a man who loves his taffy.")
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To: LibWhacker

Interesting article. I personally think that we're about to see the end of mechanical storage entirely. It's my guess that with the introduction of the S-ATA standards that we'll be seeing solid-state memory. Another option is massively multi-layer 3D read holographic storage (similar in concept to multi-layer DVDs but much higher capacity and faster access).

Moore's law is a convenient observation, but in actuallity, it is technology itself that grow exponentially, and it just happened to work out the same for IC design. Technology has been actually accelerating slightly (if plotted from 1900, there is a very slight upward curvature to the trends that I've seen)


10 posted on 08/25/2004 2:27:15 PM PDT by sc2_ct (This is the way the world ends... not with a bang but a whimper)
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To: LibWhacker
sterically hindered polyester

That's gotta hurt...

11 posted on 08/25/2004 2:30:59 PM PDT by bikepacker67 (Sandy wasn't stuffing his socks, he was stuffing A sock.)
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To: Xenalyte

Cave Diving


12 posted on 08/25/2004 2:33:31 PM PDT by Conspiracy Guy (I'm Conspiracy Guy and I approve this message. "John Kerry is a liar!")
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To: Conspiracy Guy

Chasing ole shep


13 posted on 08/25/2004 2:35:59 PM PDT by wordsofearnest (The smell of cheap whiskey and the sound of goodbye)
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To: LibWhacker; Xenalyte; humblegunner; RightWhale; Robert A. Cook, PE; wordsofearnest; sc2_ct; ...

On a more somber note...

Every time I read one of these stories of a new scientific or engineering discovery, or see photos of space (or of the Earth from space), I can't help but think, "What has any of the Islamic states done in the past few hundred years to advance civilization or better mankind?"

Answer: Nothing!


14 posted on 08/25/2004 2:36:10 PM PDT by SpyGuy
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To: LibWhacker

I had a lime green leisure suit in the 70's that was probably good for a zillion terrabytes.


15 posted on 08/25/2004 2:36:18 PM PDT by TC Rider (The United States Constitution © 1791. All Rights Reserved.)
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To: LibWhacker

As the disks become smaller they can be spun faster; why not stack them or go back to the Edison cylinder if they can't pack anymore on a single disk?


16 posted on 08/25/2004 2:36:39 PM PDT by Old Professer (If they win, it will be because we've become too soft.)
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To: Xenalyte
Oh yeah, baby, lubricate my drive right now!

(I guess it does sound pretty dirty... I may have a new favorite euphemism!)

17 posted on 08/25/2004 2:37:30 PM PDT by kevkrom (My handle is "kevkrom", and I approved this post.)
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To: Xenalyte

Depends on who the queree is.


18 posted on 08/25/2004 2:38:22 PM PDT by Old Professer (If they win, it will be because we've become too soft.)
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To: wordsofearnest

Pole Vaulting


19 posted on 08/25/2004 2:38:46 PM PDT by Conspiracy Guy (I'm Conspiracy Guy and I approve this message. "John Kerry is a liar!")
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To: SpyGuy

Yeah, it is something we never used to worry about. I wonder what the islames will find to do once they convert the whole planet. Pity the man who achieves his life goals too soon.


20 posted on 08/25/2004 2:38:52 PM PDT by RightWhale (Withdraw from the 1967 UN Outer Space Treaty and establish property rights)
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