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Top Gun [Smith and Wesson .500 Magnum]
Popular Mechanics ^ | 2003 | CHRIS CHRISTIAN

Posted on 12/16/2003 4:55:50 PM PST by 45Auto

In the 1971 movie "Dirty Harry," actor Clint Eastwood introduced the world to the double-action Smith & Wesson Model 29 .44-cal. Magnum revolver--"the most powerful handgun in the world."

It was a crown S&W wore proudly, albeit briefly.

The rising popularity of handgun hunting for big game (spurred largely by the .44 Magnum itself) prompted the introduction of newer and significantly more powerful revolver cartridges. Many powerful enough that they had to be chambered in single-action handguns because existing double-action designs could not contain the recoil forces and pressures they produced.

Since S&W does not make single-action revolvers, and no double-action frame at its disposal could handle the new loads, S&W was effectively dethroned.

At the 2003 Shooting, Hunting and Outdoor Trade (SHOT) Show, the manufacturer regained its crown. And, most significantly, it did it by introducing a new massive double-action revolver that is chambered for an equally new .50-cal. cartridge.

The S&W X-frame Model 500 is a brawny handgun designed to master the most rigorous hunting fields in the world. It is not a revolver one would, or likely could, tuck into a waistband. In fact, to call it massive is an understatement.

With its 8-3/8-in. barrel, the overall length of the Model 500 is 15 in. and the empty weight is 4.5 pounds. The cylinder alone is almost 2 in. in diameter and approaches 2.25 in. in length. Thumb the cylinder open and five charge holes await. Each is 1/2 in. in diameter, and the .50-cal. cartridges they hold are almost 2 in. long. Load five of them and the total weight of the handgun climbs to 5 pounds.

You don't just casually pick up a Model 500. You have to lift it.

Fire even one of those big cartridges and you'll appreciate why the weight and mass are there.

When the .44 Magnum laid claim to being the most powerful handgun in the world, its standard load produced about 900 ft.-lb. of muzzle energy. Several new loads have since eclipsed that, but the handgun most commonly used by big game hunters is the .454 Casull, which will generate about 1900 ft.-lb.

The 500 S&W Magnum will produce almost 2600 ft.-lb. with its heaviest load, and more powerful loads may well be on the way.

If Dirty Harry felt that the .44 Magnum would make his day, the new 500 S&W Magnum would certainly make his decade. It is the largest double-action revolver available, and there is no production revolver in the world--single or double action--capable of matching, or even approaching, the level of power it produces.

Harnessing that power in a double-action revolver, however, required some departures from traditional designs.

Rethinking Double-Action Design No frame in the S&W line was capable of containing the 500 Magnum, so the new X-frame was designed specifically for the 500's .50-cal. cartridge. It is massive. But, just making a bigger double-action revolver was not the solution. A major concern was the barrel-to-frame connection. This is traditionally done by simply screwing the barrel into the front of the frame, but this design places all firing stress at that one point. To increase strength throughout the 500's barrel assembly, S&W opted for a composite barrel/shroud system.

A stainless steel barrel tube is torqued into the frame to form a solid rear attachment point. A separate, heavy stainless steel shroud is then slipped over the barrel and braced against the forward portion of the frame. The muzzle end of the barrel bears against the forward end of the shroud, and a separate compensator/muzzle brake is then rotated into place under torque at the muzzle end of the shroud.

This arrangement compresses the shroud and places the barrel tube under tension for its entire length. In effect, the barrel and shroud act as linear springs to distribute the stress of firing across the entire barrel/shroud component instead of focusing it all at the single junction of the barrel and frame.

Maintaining precise cylinder alignment was another concern. Traditional designs utilize a front- and rear-cylinder lockup, with the forward end of the ejector rod bearing against a ball-detent fixture on the barrel to provide the front lockup. Given the power of the 500 Magnum, the potential for flex in the ejector rod had to be addressed. The solution was to dispense with that design and install a massive ball-detent lock on the frame itself, directly below the barrel forcing cone. This mates with the yoke to provide a solid front lockup directly at the front of the cylinder. Combined with the traditional rear lockup, this is the strongest cylinder alignment design possible.

While the 500 S&W Magnum answers the question of "where's the beef?" the company wisely decided to incorporate the same grip dimensions found on its much smaller K-frame handguns. Experienced handgunners regard this as one of the best handgun grips ever made.

Thus, the 500 Magnum is a big revolver that's strong where it needs to be, but is comfortable to handle. That was borne out during firing tests.

The Hunter version of the 500 S&W Magnum comes out of the S&W Performance Center. This gun has a 10.5-in. barrel and measures 18 in. overall. It weighs a hefty 82 ounces. Features include a recoil compensator for increased muzzle control, tuned Performance Center action, gun rug and sling.

SPECIFICATIONS: 500 S&W Magnum (Shown in lead photo) Caliber: .500 S&W Magnum Barrel: 8-3/8 in. Capacity: 5 rounds Front Sight: Interchangeable black blade Rear Sight: Micrometer click-adjustable black blade Grips: Hogue rubber, energy absorbing Weight (empty) : 72.5 ounces Material: Stainless steel Finish: Satin stainless Overall length: 15 in. Other features: Internal key lock and recoil muzzle compensator

On The Firing Line Despite the power of the cartridge, the 500 S&W Magnum is surprisingly controllable. Due largely to the sheer mass of the revolver (combined with the muzzle-heavy balance and an excellent muzzle brake), the violent wrist-wrenching muzzle whip associated with single-action revolvers firing such powerful loads as the .454 Casull and the .475 Linebaugh has been tamed considerably.

In those guns, muzzle rise on recoil can reach 90° and present a hazard to the shooter. With even the heaviest 500 Magnum load tested, muzzle rise was confined to the 50° range and there was never any concern about the shooter wearing an imprint of the front sight in his forehead. That does not mean it's a pussycat. Make no mistake about it, this is not a handgun for the timid or the inexperienced. In comparison tests, the lightest 500 load--the 275-grain jacketed hollowpoint at 1665-ft.-per-second (fps) velocity--produced a modest, but noticeable, increase in recoil levels over a S&W Model 629 .44 Magnum. Anyone who is uncomfortable with the .44 Magnum will be decidedly uncomfortable with the 500 Magnum. The 440 cast-lead load at 1625 fps raised the recoil bar significantly. Muzzle rise still remained under 50° and placed little or no stress on the wrists, but the rearward thrust absorbed by the shooting hand began to become uncomfortable after 10 to 15 rounds. A shooting glove would have mitigated some of that.

Still, considering that the projectile weight and velocity of this load is virtually identical to a 1-ounce 12-ga. rifled lead shotgun slug--and that the 500 Magnum operates at over four times the pressure level of the slug--the recoil was less than expected. We'd say that Dirty Harry would certainly approve.

Creating The 500 S&W Magnum Round

Photo by Spencer Jones

One of the more unusual aspects of the Model 500's creation is that S&W developed the cartridge first. Only when the gunsmiths had the performance levels they wanted, did they design and build the revolver that would fire it.

The cartridge design was handled by Cor Bon of Sturgis, S.D., which has extensive experience in that field. The guidelines the company received were firm: The bullet had to be precisely .50-cal., and the operating pressure could not exceed 50,000 psi. It had to produce at least 2200 ft.-lb. of energy with its heavier loads, and the overall cartridge length could not exceed a certain figure.

According to Cor Bon, the task was easier than it sounds.

Research determined that no existing cartridge case would meet the specifications, so a completely new, straight-walled .50-cal. case, measuring 1.625 in. in length (using standard large-pistol Magnum primers) was designed and produced. A pressure barrel was built, and the testing of powder and bullet combinations began.

It quickly became apparent that the energy requirements could easily be met, and at significantly lower pressures than the maximum allowed. The search then turned to those specific bullets that would provide the best terminal performance. That was done through actual hunting field tests and took almost a year. The quest for the best bullets continues, but at press time Cor Bon was offering three effective loads.

The "light" load is a 275-grain Barnes X copper hollowpoint bullet. Muzzle velocity is 1665 fps and it produces 1668 ft.-lb. of energy. It is more than adequate for any game up to and including elk.

A 400-grain jacketed softpoint at 1675 fps and 2500 ft.-lb. of energy is available for larger game.

Those heading to Alaska, Africa or even Jurassic Park will want the 440-grain hard-cast lead, gas checked, flat point load. At 1625 fps and 2580 ft.-lb. of energy, it will handle anything a handgun hunter is likely to pursue.

A 385-grain flat based spitzer load was to be available by press time. Cor Bon says this may be the best all-around load for the 500 S&W.

Additional loads may well be more powerful. There is enough room in the cartridge case and revolver cylinder to handle bullet weights up to 500 grains, which will make the Model 500 suitable for any game animal on Earth.--C.C.


TOPICS: Business/Economy; Culture/Society; Miscellaneous
KEYWORDS: bang; bangbang; bangbangbang; banglist; bfg; rkba
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To: mercy
If God wanted me to fire a .50 cal handgun using a cartridge delivering 2600 ft lbs he would have put my shoulder where my hand is.

I traded away my Desert Eagle 44 mag for just this reason. I'm sure I did permanent damage.

When I was younger (and dumber), I really wanted to get a "BIG BOOM" handgun... Sure, I had a Ruger Redhawk, and I did the 300gr JSP load where you fill the case w/ WW296 and put the bullet on, but that huge boom and muzzle flash just wasn't enough...

I wanted to get a big single shot pistol. T/C had their .30/30, 444 Marlin, and 45-70, but I just didn't think that was going to be enough... I really wanted the .375JDJ, reputed to be, at the time, the worlds most powerful handgun cartridge. And it was. 270gr bullets at over 2400fps! It had been used to take down cape buffalo and elephants in Africa!

Before I could get around to buying one of those, I picked up a Star Firestar in .40 S&W. This little, all steel .40 really kicks hard. It's about the size of a pocket .380, and the safety really bites into the bone of my thumb. After about 50 rounds of shooting that gun, I've had enough for one day... After a while, I realized that while it's fun to have a "hand cannon," I didn't really enjoy shooting it that much... And spending serveral hundred dollars on yet another set of dies and accessories really wasn't that attractive.

Mark

61 posted on 12/16/2003 8:50:14 PM PST by MarkL (Dammit Vermile!!!! I can't take any more of these close games! Chiefs 12-2!!! Woooo Hoooo!!!)
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To: mrmeyer
It'll be a cold day in hell when I buy S&W.

The ownership of S&W has changed, and they are not being held to the agreement that they made with the Clinton government.

It's a whole different ballgame now.

Mark

62 posted on 12/16/2003 8:51:39 PM PST by MarkL (Dammit Vermile!!!! I can't take any more of these close games! Chiefs 12-2!!! Woooo Hoooo!!!)
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To: 45Auto
The worst "handgun" I ever fired was a Thompson-Center Contender chambered in .45-70, built by J.D. Jones, with a 14 inch heavy barrel with a Jones compensator. After that, I decided that I would ONLY shoot .45-70 in a rifle!

JD Jones is something else, isn't he?!?!?! I've spoken with him a few times on the phone over the years... There's a reason that his guns are known as "Hand Cannons!"

I believe that it was once said by a famous Colonel, that a handgun is what you use to fight your way back to your rifle." In JD Jones' case, JD must think, "What the hell do you need a rifle for?"

Mark

63 posted on 12/16/2003 8:55:31 PM PST by MarkL (Dammit Vermile!!!! I can't take any more of these close games! Chiefs 12-2!!! Woooo Hoooo!!!)
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To: RandallFlagg

64 posted on 12/16/2003 9:03:47 PM PST by Delta 21 (Seen any quagmires lately?)
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To: glock rocks; NormsRevenge
Check this out
65 posted on 12/16/2003 9:20:38 PM PST by ChefKeith (NASCAR...everything else is just a game!)
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To: harpseal; Travis McGee; Squantos; sneakypete; Chapita
It is almost as big as my Di--!!
66 posted on 12/16/2003 9:30:15 PM PST by razorback-bert
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To: razorback-bert
Hey .......does yer Mom and Dad know your playing on the puter again Bert ?:o)

LMAO !........Stay Safe !

67 posted on 12/16/2003 9:50:52 PM PST by Squantos (Support Mental Health !........or........ I'LL KILL YOU !!!!)
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To: wardaddy; Travis McGee
My current "work in the boonies" gun is a custom ruger redhawk 44 mag that I feed the 330gr Hammerheads from Garrett Inc to. If the critter is too big for that I'm not sticking around to argue the finer points of the food chain with em.

I do have a Custom .500 Linebaugh Bisley and am looking to have a Redhawk chambered in that caliber also as it has come to pass that I favor a double action revolver vs the single action for a camp/backup handgun when in dangerous game ville.

Of course that is only if I can't lay hands on my rifle or camp shotgun loaded with slugs. IMHO this S&W 500 is just too friggin big to be anything short of a slung hunting handgun. Carried on my waist for any given length of time I'll need hip surgery. That's a huge bitch !!

Stay Safe !

68 posted on 12/16/2003 10:06:21 PM PST by Squantos (Support Mental Health !........or........ I'LL KILL YOU !!!!)
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To: caltrop
Why do that? You're not even boycotting the people you're mad at. That's like boycotting Harley-Davidson because AMF acted like a bunch of jerks when they owned them. Harley isn't owned by AMF anymore, and S&W isn't owned by the wienies that kissed Hillary's ankles (took them a week to work all the way around).
69 posted on 12/16/2003 10:18:47 PM PST by Richard Kimball
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To: x1stcav
I gots to know!

LOL! One of the great lines in film history! (And running joke in this FReeper's home!)


70 posted on 12/16/2003 10:21:37 PM PST by MrJingles ("Democracy is doomed once the majority realizes that it controls the public treasury." - - Voltaire)
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To: MrJingles
What in hell would you need one of these for. Do you have problems with wild Elephants??
71 posted on 12/16/2003 10:32:56 PM PST by BooBoo1000
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To: BooBoo1000
I bought an Anaconda but tired of carrying that thing real quick during fishing season. Now when I'm away from the house I carry a Kimber compact and extra mags.
72 posted on 12/16/2003 10:47:21 PM PST by alaskanfan
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To: Squantos

73 posted on 12/16/2003 10:56:08 PM PST by Delta 21 (Seen any quagmires lately?)
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To: Delta 21
Sling on my M60 looks like that too........:o)

That thing is too big for me. S&W is sure pushing the advertising on that thing though. My last S&W buy was the 329PD and that is a handfull with "just" 240gr Commercial loads much less anything from my reloading bench. My .500 Linebaugh and 44 Mag Redhawk Ruger will do me for food chain attitude adjustments.

This thing IMHO is just a SSK TC with a cylinder.........:o)

Stay Safe !

74 posted on 12/16/2003 11:02:33 PM PST by Squantos (Support Mental Health !........or........ I'LL KILL YOU !!!!)
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To: 45Auto

Since S&W doesn't make single action revolvers ?!?!?!? Well damn....just damn..........:o)

Stay Safe !

75 posted on 12/16/2003 11:22:21 PM PST by Squantos (Support Mental Health !........or........ I'LL KILL YOU !!!!)
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To: Delta 21
might as well pack your 870.
76 posted on 12/16/2003 11:25:40 PM PST by alaskanfan
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To: Squantos
I don't get the point, really. You can't wear a 5# gun in a holster on your hip, so that means a sling. If you're slinging it, why not a carbine or shotgun?

Actually, I do get the point. The corporate suits were sitting around the old boardroom table scratching their heads and saying, "Now that the boycott is semi-over, how do we get the shooters to look at S&W again?????"

77 posted on 12/16/2003 11:33:26 PM PST by Travis McGee (----- www.EnemiesForeignAndDomestic.com -----)
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To: Jeff Gordon
I like my little Seecamp .32 - - fits very nicely (and rather inconspicuously) into the pocket of any pants I wear.
78 posted on 12/16/2003 11:37:49 PM PST by Lancey Howard
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To: Travis McGee; TEXASPROUD
I'm looking at ruger more these days for serious dangerous game rigs. This is my next buy ........

It is the new 77 Magnum in 458 Lott. Kewl part is I can plink with 458 Win Mag and use the "full house" for pokin yogi if I draw a tag next year.

Agree on the handcannon.......TDB ! (too damn big)

Stay Safe !

79 posted on 12/16/2003 11:41:08 PM PST by Squantos (Support Mental Health !........or........ I'LL KILL YOU !!!!)
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To: bereanway
Yeah, I was wondering about that, too.
Is S&W okay to buy from again?
80 posted on 12/16/2003 11:41:41 PM PST by Lancey Howard
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