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The Space Shuttle Must Be Stopped
Time ^ | 2/2/2003 | Gregg Easterbrook

Posted on 02/02/2003 6:15:31 AM PST by RKV

A spacecraft is a metaphor of national inspiration: majestic, technologically advanced, produced at dear cost and entrusted with precious cargo, rising above the constraints of the earth. The spacecraft carries our secret hope that there is something better out there—a world where we may someday go and leave the sorrows of the past behind. The spacecraft rises toward the heavens exactly as, in our finest moments as a nation, our hearts have risen toward justice and principle. And when, for no clear reason, the vessel crumbles, as it did in 1986 with Challenger and last week with Columbia, we falsely think the promise of America goes with it.

Unfortunately, the core problem that lay at the heart of the Challenger tragedy applies to the Columbia tragedy as well. That core problem is the space shuttle itself. For 20 years, the American space program has been wedded to a space-shuttle system that is too expensive, too risky, too big for most of the ways it is used, with budgets that suck up funds that could be invested in a modern system that would make space flight cheaper and safer. The space shuttle is impressive in technical terms, but in financial terms and safety terms no project has done more harm to space exploration. With hundreds of launches to date, the American and Russian manned space programs have suffered just three fatal losses in flight—and two were space-shuttle calamities. This simply must be the end of the program.

Will the much more expensive effort to build a manned International Space Station end too? In cost and justification, it's as dubious as the shuttle. The two programs are each other's mirror images. The space station was conceived mainly to give the shuttle a destination, and the shuttle has been kept flying mainly to keep the space station serviced. Three crew members—Expedition Six, in NASA argot—remain aloft on the space station. Probably a Russian rocket will need to go up to bring them home. The wisdom of replacing them seems dubious at best. This second shuttle loss means NASA must be completely restructured—if not abolished and replaced with a new agency with a new mission.

Why did NASA stick with the space shuttle so long? Though the space shuttle is viewed as futuristic, its design is three decades old. The shuttle's main engines, first tested in the late 1970s, use hundreds more moving parts than do new rocket-motor designs. The fragile heat-dissipating tiles were designed before breakthroughs in materials science. Until recently, the flight-deck computers on the space shuttle used old 8086 chips from the early 1980s, the sort of pre-Pentium electronics no self-respecting teenager would dream of using for a video game.

Most important, the space shuttle was designed under the highly unrealistic assumption that the fleet would fly to space once a week and that each shuttle would need to be big enough to carry 50,000 lbs. of payload. In actual use, the shuttle fleet has averaged five flights a year; this year flights were to be cut back to four. The maximum payload is almost never carried. Yet to accommodate the highly unrealistic initial goals, engineers made the shuttle huge and expensive. The Soviet space program also built a shuttle, called Buran, with almost exactly the same dimensions and capacities as its American counterpart. Buran flew to orbit once and was canceled, as it was ridiculously expensive and impractical.

Capitalism, of course, is supposed to weed out such inefficiencies. But in the American system, the shuttle's expense made the program politically attractive. Originally projected to cost $5 million per flight in today's dollars, each shuttle launch instead runs to around $500 million. Aerospace contractors love the fact that the shuttle launches cost so much.

In two decades of use, shuttles have experienced an array of problems—engine malfunctions, damage to the heat-shielding tiles—that have nearly produced other disasters. Seeing this, some analysts proposed that the shuttle be phased out, that cargo launches be carried aboard by far cheaper, unmanned, throwaway rockets and that NASA build a small "space plane" solely for people, to be used on those occasions when men and women are truly needed in space.

Throwaway rockets can fail too. Last month a French-built Ariane exploded on lift-off. No one cared, except the insurance companies that covered the payload, because there was no crew aboard. NASA's insistence on sending a crew on every shuttle flight means risking precious human life for mindless tasks that automated devices can easily carry out. Did Israeli astronaut Ilan Ramon really have to be there to push a couple of buttons on the Mediterranean Israeli Dust Experiment, the payload package he died to accompany to space?

Switching to unmanned rockets for payload launching and a small space plane for those rare times humans are really needed would cut costs, which is why aerospace contractors have lobbied against such reform. Boeing and Lockheed Martin split roughly half the shuttle business through an Orwellian-named consortium called the United Space Alliance. It's a source of significant profit for both companies; United Space Alliance employs 6,400 contractor personnel for shuttle launches alone. Many other aerospace contractors also benefit from the space-shuttle program.

Any new space system that reduced costs would be, to the contractors, killing the goose that lays the golden egg. Just a few weeks ago, NASA canceled a program called the Space Launch Initiative, whose goal was to design a much cheaper and more reliable replacement for the shuttle. Along with the cancellation, NASA announced that the shuttle fleet would remain in operation until 2020, meaning that Columbia was supposed to continue flying into outer space even when its airframe was more than 40 years old! True, B-52s have flown as long. But they don't endure three times the force of gravity on takeoff and 2000*none on re-entry.

A rational person might have laughed out loud at the thought that although school buses are replaced every decade, a spaceship was expected to remain in service for 40 years. Yet the "primes," as NASA's big contractors are known, were overjoyed when the Space Launch Initiative was canceled because it promised them lavish shuttle payments indefinitely. Of course, the contractors also worked hard to make the shuttle safe. But keeping prices up was a higher priority than having a sensible launch system.

Will NASA whitewash problems as it did after Challenger? The haunting fact of Challenger was that engineers who knew about the booster-joint problem begged NASA not to launch that day and were ignored. Later the Rogers Commission, ordered to get to the bottom of things, essentially recommended that nothing change. No NASA manager was fired; no safety systems were added to the solid rocket boosters whose explosion destroyed Challenger; no escape-capsule system was added to get astronauts out in a calamity, which might have helped Columbia. In return for failure, the shuttle program got a big budget increase. Post-Challenger "reforms" were left up to the very old-boy network that had created the problem in the first place and that benefited from continuing high costs.

Concerned foremost with budget politics, Congress too did its best to whitewash. Large manned-space-flight centers that depend on the shuttle are in Texas, Ohio, Florida and Alabama. Congressional delegations from these states fought frantically against a shuttle replacement. The result was years of generous funding for constituents—and now another tragedy.

The tough questions that have gone unasked about the space shuttle have also gone unasked about the space station, which generates billions in budget allocations for California, Texas, Ohio, Florida and other states. Started in 1984 and originally slated to cost $14 billion in today's dollars, the space station has already cost at least $35 billion—not counting billions more for launch costs—and won't be finished until 2008. The bottled water alone that crews use aboard the space station costs taxpayers almost half a million dollars a day. (No, that is not a misprint.) There are no scientific experiments aboard the space station that could not be done far more cheaply on unmanned probes. The only space-station research that does require crew is "life science," or studying the human body's response to space. Space life science is useful but means astronauts are on the station mainly to take one another's pulse, a pretty marginal goal for such an astronomical price.

What is next for America in space? An outsider commission is needed to investigate the Columbia accident—and must report to the President, not Congress, since Congress has shown itself unable to think about anything but pork barrel when it comes to space programs.

For 20 years, the cart has been before the horse in U.S. space policy. NASA has been attempting complex missions involving many astronauts without first developing an affordable and dependable means to orbit. The emphasis now must be on designing an all-new system that is lower priced and reliable. And if human space flight stops for a decade while that happens, so be it. Once there is a cheaper and safer way to get people and cargo into orbit, talk of grand goals might become reality. New, less-expensive throwaway rockets would allow NASA to launch more space probes—the one part of the program that is constantly cost-effective. An affordable means to orbit might make possible a return to the moon for establishment of a research base and make possible the long-dreamed-of day when men and women set foot on Mars. But no grand goal is possible while NASA relies on the super-costly, dangerous shuttle.

In 1986 the last words transmitted from Challenger were in the valiant vow: "We are go at throttle up!" This meant the crew was about to apply maximum thrust, which turned out to be a fatal act. In the coming days, we will learn what the last words from Columbia were. Perhaps they too will reflect the valor and optimism shown by astronauts of all nations. It is time NASA and the congressional committees that supervise the agency demonstrated a tiny percentage of the bravery shown by the men and women who fly to space—by canceling the money-driven shuttle program and replacing it with something that makes sense.

Gregg Easterbrook is a senior editor of the New Republic and a visiting fellow of the Brookings Institution. Five years before Challenger, he wrote in the Washington Monthly that the shuttles' solid rocket boosters were not safe.


TOPICS: Editorial; Government; News/Current Events
KEYWORDS: columbia; disaster; feb12003; nasa; spaceshuttle; sts107
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To: RKV
Why did NASA stick with the space shuttle so long?

The Space Shuttle program was never developed to its full capability. They built the ground to LEO and LEO portion of the space shuttle system, and the LEO Space Station section (in a dequalified way.) But they didn't build the earth to moon shuttle, the moon orbiting station, the moon orbit to lunar surface shuttle, nor the lunar base.

Since they didn't finish the system, nor had any intent to finish the system since the early days of the Carter Presidency, the Space Shuttle should have been replaced with older style big rockets and space capsules. The mission that needed wings never emerged--drop the wings; They are launching useless mass.

341 posted on 02/02/2003 12:10:34 PM PST by RightWhale
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To: All
To everyone who is against US backed manned space flight:

Here is a problem maybe you’re not considering, the Chi-coms believe very much in manned space flight. They are about to launch their first manned rocket "Long March" into orbit. They have further plans to go to the moon. Our lives here on Earth would be immeasurably altered if this is attained. We sit here below the moon under a very large gravity well. If we cede the moon to them we loose any protection from our military dominance of the world. They can sit back and use mass drivers and hurl rocks at us and there wouldn't be a d@mn thing we could do about it, no missile defense system would be able to stop them.

With the moon as a safe harbor it would not matter to them how many nukes we have. There production base would be hugely improved: Fuel is available i.e. water and food production would be greatly increased with underground farms- simply grow the food then launch it back relatively free down the gravity well to earth which also gives them a great excuse to have that mass driver.

A base on the moon endangers all satellites and anything else we have in orbit and on the ground.

This may sound fantastic and unbelievable, but it can happen, the technology is there albeit very risky, but I doubt the Chi-coms give a damn about the risks.
342 posted on 02/02/2003 12:12:39 PM PST by tricky_k_1972
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To: RKV
The ground cameras at Vandenberg (where I worked) were used to check the shuttle heat tiles. We could do that before 1990, BTW.

Wasn't there a very early, maybe the first, shuttle flight where tile damage was suspected and they turned the oribter bottom side up, so that certain "national technical means" could have a look at it? That's a long time ago and the memory is fuzzy.

343 posted on 02/02/2003 12:12:53 PM PST by El Gato
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To: Salgak
The list of "delivered beef"from the shuttle isn't long - new version of teflon? new Tang? - sorry. It's a confluence of "space buffery" - people that like getting paid for doing stuff they enjoy - never mind what the taxpayer gets out of it - and a newer version of what Ike saw as the nastiness of the "military-industrial complex." A good bumper sticker - "The Shuttle - End it, don't mend it."
344 posted on 02/02/2003 12:13:08 PM PST by 185JHP (Greedy, grasping "corporats" produce pernicious poison.)
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To: WoofDog123
I disagree. The point I made to physicist earlier, though, is that "impossible" solutions don't become possible if there is no urgency.

I'm not hung up on another shuttle or a space station docking.

Did NASA canvass every single booster (including private) to ensure that no one could lift a repair kit to them or what about the supply shot launched in the last 24 hours for the space station? You're suggesting they couldn't have lasted 48 hours or modified that shot's load/trajectory?

I find it all hard to believe there was NO way around, if they knew it was fatal. The problem is, again, they apparently didn't know, because they didn't take steps to know.
345 posted on 02/02/2003 12:14:12 PM PST by DK Zimmerman
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To: americafirst
The B-17 had 10 people on board - a navigatoor, bombadier, gunners, etc., all now replaced 50 years later on the B-2 by black boxes. It's just the way of things.

Most of those extra people were along to shoot back at the interceptors, the B-2 can't do that. Even those with other jobs, radio operator, bombadier, etc would also man the .50s. (Although to be fair, I'm sure the B-2 can scramble their radar and IR sensors).

346 posted on 02/02/2003 12:18:18 PM PST by El Gato
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To: Tall_Texan
What's left of the craft is so burned and broken and scattered that a meaningful piecing together of the parts might be impossible.

Exactly. The only real evidence they have to work with is the telementry and recorded data from the downlink.

347 posted on 02/02/2003 12:18:55 PM PST by Bloody Sam Roberts (®)
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To: berkeleybeej
And IF that were the case, would you bring them home sooner to die? Would you tell them? Would you tell the world?

I hope that wasn't the case. I wouldn't wish that decision on anyone.

348 posted on 02/02/2003 12:21:41 PM PST by Bloody Sam Roberts (®)
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To: RKV
Evidently Time forgot to check with Congress - who supports NASA - and so does President Bush.

This is just the usual Time hit piece. Democrats are so afraid that some of OUR money will be used for space exploration, and not for their pet projects. That's why x42 cut the funds year after year, and thereby kept NASA from developing a new shuttle design.
349 posted on 02/02/2003 12:22:24 PM PST by CyberAnt ( Syracuse where are you?)
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To: Bloody Sam Roberts
And the video of the launch strike. Would love to see what enhancements of that show, like flying tiles?

It will truly be an uphill battle to stave off the finding that progressive loss of sensors from the same area of the strike wasn't related to both a) the strike and b) the breakup/failure.
350 posted on 02/02/2003 12:23:17 PM PST by DK Zimmerman
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To: RKV
If we want to go stay on the moon or in orbit for long periods we will have to overcome this issue

The gravity field of the moon is strong enough to eliminate most of the problems of weightlessness, other than some muscle atrophy, which can be overcome by exercise.

351 posted on 02/02/2003 12:24:34 PM PST by El Gato
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To: Man of the Right
"Until yesterday, I would bet Bush hasn't spent more than a minute thinking about NASA in the last year. And that minute was spent thinking how much we can take out of the NASA budget for national priorities."

Upon what information do you base your insight into Mr. Bush's thinking processes? A scan-o-vision that lets you read people's thoughts, perhaps? Incisive conversations with the President's staff? Bush's tendency to garroulously speak his mind about everything and anything that catches his fancy (or was that a previous President)?

I'd really like to know.
352 posted on 02/02/2003 12:32:06 PM PST by No Truce With Kings (The opinions expressed are mine! Mine! MINE! All Mine!)
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To: Buckhead
13/107 = 12%

?? percentages must be dimesionless ratios. This ratio is 13 people killed on 107 missions or 0.12 people killed per mission. It makes no sense as a percentage. It does seem kind of high though. Of course what does one expect of a system whose designe was comprimised by political and budgetary contraints from the very beginning. For example, it was to have a fly back booster, which would have eliminated the use of the the solid rockets, which no one was really ever comfortable using on a manned system.

353 posted on 02/02/2003 12:32:12 PM PST by El Gato
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To: RKV
IMHO, it's time to review the US Space Program. Since the shuttles first flew 20 years ago, little has been accomplished with regards to "advacing the final frontier". The two biggest US space accomplishments have been landing man on the moon, and operating a launch vehicle that can orbit the earth, dock with a space station, and launch payloads. So what comes next? There doesn't even appear to be an objective.

In the last decade or so, manned shuttle missions have had more to do with "getting the first (fill in the blank) in space" than anything else. This has been at the expense of other items, such as a space plane (there was a thread here yesterday on that), a manned Mars mission, or a permanent moon base.

There are pros and cons to each of these objectives, but there must be some alternative to using 20+ year old technology to explore space.

354 posted on 02/02/2003 12:35:02 PM PST by Mulder (Guns and chicks rule)
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To: Torie
Thanks. Yeah I didn't have to read too much of his article to see he's just another hindsight-based nattering naybob of negativism. Somewhat understandable after this tragedy. But I think it's way too early and presumptous to be discussing the future of STS at this level of detail until we understand exactly what happened. For example, what if it turns out changes in methods and procedures and risk assessment, not requiring redesign, could have prevented this, i.e. ability to repair tiles in orbit? Yes, the shuttle and its technology is old. If we started now with a replacement design, it would have obsolete components by the time it was launched. This field has long lead and development intervals and technology is advancing at an exponential rate. Nature of the beast.
355 posted on 02/02/2003 12:35:10 PM PST by plain talk
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To: FITZ; Man of the Right; Beelzebubba
Some people have no imagination.
I'd hate to be one of the boring "life is a bitch and then you die" crowd.

Me, I like to dream that if I can't go exploring space then maybe my descendants can.

Have a nice day.

356 posted on 02/02/2003 12:35:33 PM PST by Lancey Howard
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To: Tall_Texan
There is something to be said for metal fatigue, just as with airplanes. Perhaps its just time for the old ladies to be retired (what's left of them).

The shuttles are not nearly as old as the newest B-52, and those are slated to continue flying for a few more decades. I don't think the problem is a structural wear out one. Columbia was only on her second flight after a major overhaul.

357 posted on 02/02/2003 12:35:57 PM PST by El Gato
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To: onehipdad
I thought they were: Several times I've lit on the NASA channel to see animation depicting compartments stacked in the payload being removed and inserted/added on to the ISS like tinkertoys.

The "cargo carriers" to which I referred ARE the Shuttles. We fly them up there, with a crew, carrying the pieces of the ISS. The manned Shuttle then comes back for another load - at great risk.

358 posted on 02/02/2003 12:38:28 PM PST by jackbill
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To: Buckhead; All
"I agree, especially since the problem of insulation coming off the liquid fuel tank and hitting the orbiter has happened before"

AEDC Performs Shuttle Materials Test for NASA/Lockheed Martin

ARNOLD AFB, Tenn.
-Arnold Engineering Development Center is assisting the National Aeronautics Space Administration with improvements in existing Space Shuttle materials. According to NASA, during several previous Space Shuttle flights, including the shuttle launched Nov. 29, 1998, the shuttle external tank experienced a significant loss of foam from the intertank. The material lost caused damage to the thermal protection high-temperature tiles on the lower surface of the shuttle orbiter.
The loss of external tank foam material and subsequent damage to reentry tiles is a concern because it causes tile replacement costs to significantly increase,,u. however, it is not a flight safety issue. As a result, NASA-Marshall Space Flight Center selected AEDC to perform flight hardware materials tests on the shuttle's external tank panels in the center's von Karman Facility Supersonic Tunnel A.

The purpose was to establish the cause of failure for the tank thermal protection materials at specified simulated flight conditions. "NASA chose AEDC due to its technical expertise and historical program successes," Steve Holmes, a NASA-MSFC technical coordinator, said

A review of the records of the STS-86 records revealed that a change to the type of foam was used on the external tank.
This event is significant because the pattern of damage on this flight was similar to STS-87 but to a much lesser degree. The reason for the change in the type of foam is due to the desire of NASA to use "environmentally friendly" materials in the space program.
Freon was used in the production of the previous foam. This method was eliminated in favor of foam that did not require freon for its production. MSFC is investigating the consideration that some characteristics of the new foam may not be known for the ascent environment."

http://www.freerepublic.com/focus/news/834139/posts?page=54#54
359 posted on 02/02/2003 12:44:55 PM PST by Jael
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To: TomB
OK, we have no shuttle, and launch the Hubble Space Telescope with an unmanned booster.

We then find out the mirror is flawed.

How do we fix it?

Or how do we bring back a broken satellite, which the shuttle has done. Men can do so many things better than robots, even with the best AI, that they will be required for some time to come.

Three shuttles are not enough, but building another 1970's technology bird doesn't make much sense either. There are several conceptual designs out there, plus at least one that has been prototyped. Let's get on with it and make it so.

360 posted on 02/02/2003 12:46:16 PM PST by El Gato
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