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The Space Shuttle Must Be Stopped
Time ^ | 2/2/2003 | Gregg Easterbrook

Posted on 02/02/2003 6:15:31 AM PST by RKV

A spacecraft is a metaphor of national inspiration: majestic, technologically advanced, produced at dear cost and entrusted with precious cargo, rising above the constraints of the earth. The spacecraft carries our secret hope that there is something better out there—a world where we may someday go and leave the sorrows of the past behind. The spacecraft rises toward the heavens exactly as, in our finest moments as a nation, our hearts have risen toward justice and principle. And when, for no clear reason, the vessel crumbles, as it did in 1986 with Challenger and last week with Columbia, we falsely think the promise of America goes with it.

Unfortunately, the core problem that lay at the heart of the Challenger tragedy applies to the Columbia tragedy as well. That core problem is the space shuttle itself. For 20 years, the American space program has been wedded to a space-shuttle system that is too expensive, too risky, too big for most of the ways it is used, with budgets that suck up funds that could be invested in a modern system that would make space flight cheaper and safer. The space shuttle is impressive in technical terms, but in financial terms and safety terms no project has done more harm to space exploration. With hundreds of launches to date, the American and Russian manned space programs have suffered just three fatal losses in flight—and two were space-shuttle calamities. This simply must be the end of the program.

Will the much more expensive effort to build a manned International Space Station end too? In cost and justification, it's as dubious as the shuttle. The two programs are each other's mirror images. The space station was conceived mainly to give the shuttle a destination, and the shuttle has been kept flying mainly to keep the space station serviced. Three crew members—Expedition Six, in NASA argot—remain aloft on the space station. Probably a Russian rocket will need to go up to bring them home. The wisdom of replacing them seems dubious at best. This second shuttle loss means NASA must be completely restructured—if not abolished and replaced with a new agency with a new mission.

Why did NASA stick with the space shuttle so long? Though the space shuttle is viewed as futuristic, its design is three decades old. The shuttle's main engines, first tested in the late 1970s, use hundreds more moving parts than do new rocket-motor designs. The fragile heat-dissipating tiles were designed before breakthroughs in materials science. Until recently, the flight-deck computers on the space shuttle used old 8086 chips from the early 1980s, the sort of pre-Pentium electronics no self-respecting teenager would dream of using for a video game.

Most important, the space shuttle was designed under the highly unrealistic assumption that the fleet would fly to space once a week and that each shuttle would need to be big enough to carry 50,000 lbs. of payload. In actual use, the shuttle fleet has averaged five flights a year; this year flights were to be cut back to four. The maximum payload is almost never carried. Yet to accommodate the highly unrealistic initial goals, engineers made the shuttle huge and expensive. The Soviet space program also built a shuttle, called Buran, with almost exactly the same dimensions and capacities as its American counterpart. Buran flew to orbit once and was canceled, as it was ridiculously expensive and impractical.

Capitalism, of course, is supposed to weed out such inefficiencies. But in the American system, the shuttle's expense made the program politically attractive. Originally projected to cost $5 million per flight in today's dollars, each shuttle launch instead runs to around $500 million. Aerospace contractors love the fact that the shuttle launches cost so much.

In two decades of use, shuttles have experienced an array of problems—engine malfunctions, damage to the heat-shielding tiles—that have nearly produced other disasters. Seeing this, some analysts proposed that the shuttle be phased out, that cargo launches be carried aboard by far cheaper, unmanned, throwaway rockets and that NASA build a small "space plane" solely for people, to be used on those occasions when men and women are truly needed in space.

Throwaway rockets can fail too. Last month a French-built Ariane exploded on lift-off. No one cared, except the insurance companies that covered the payload, because there was no crew aboard. NASA's insistence on sending a crew on every shuttle flight means risking precious human life for mindless tasks that automated devices can easily carry out. Did Israeli astronaut Ilan Ramon really have to be there to push a couple of buttons on the Mediterranean Israeli Dust Experiment, the payload package he died to accompany to space?

Switching to unmanned rockets for payload launching and a small space plane for those rare times humans are really needed would cut costs, which is why aerospace contractors have lobbied against such reform. Boeing and Lockheed Martin split roughly half the shuttle business through an Orwellian-named consortium called the United Space Alliance. It's a source of significant profit for both companies; United Space Alliance employs 6,400 contractor personnel for shuttle launches alone. Many other aerospace contractors also benefit from the space-shuttle program.

Any new space system that reduced costs would be, to the contractors, killing the goose that lays the golden egg. Just a few weeks ago, NASA canceled a program called the Space Launch Initiative, whose goal was to design a much cheaper and more reliable replacement for the shuttle. Along with the cancellation, NASA announced that the shuttle fleet would remain in operation until 2020, meaning that Columbia was supposed to continue flying into outer space even when its airframe was more than 40 years old! True, B-52s have flown as long. But they don't endure three times the force of gravity on takeoff and 2000*none on re-entry.

A rational person might have laughed out loud at the thought that although school buses are replaced every decade, a spaceship was expected to remain in service for 40 years. Yet the "primes," as NASA's big contractors are known, were overjoyed when the Space Launch Initiative was canceled because it promised them lavish shuttle payments indefinitely. Of course, the contractors also worked hard to make the shuttle safe. But keeping prices up was a higher priority than having a sensible launch system.

Will NASA whitewash problems as it did after Challenger? The haunting fact of Challenger was that engineers who knew about the booster-joint problem begged NASA not to launch that day and were ignored. Later the Rogers Commission, ordered to get to the bottom of things, essentially recommended that nothing change. No NASA manager was fired; no safety systems were added to the solid rocket boosters whose explosion destroyed Challenger; no escape-capsule system was added to get astronauts out in a calamity, which might have helped Columbia. In return for failure, the shuttle program got a big budget increase. Post-Challenger "reforms" were left up to the very old-boy network that had created the problem in the first place and that benefited from continuing high costs.

Concerned foremost with budget politics, Congress too did its best to whitewash. Large manned-space-flight centers that depend on the shuttle are in Texas, Ohio, Florida and Alabama. Congressional delegations from these states fought frantically against a shuttle replacement. The result was years of generous funding for constituents—and now another tragedy.

The tough questions that have gone unasked about the space shuttle have also gone unasked about the space station, which generates billions in budget allocations for California, Texas, Ohio, Florida and other states. Started in 1984 and originally slated to cost $14 billion in today's dollars, the space station has already cost at least $35 billion—not counting billions more for launch costs—and won't be finished until 2008. The bottled water alone that crews use aboard the space station costs taxpayers almost half a million dollars a day. (No, that is not a misprint.) There are no scientific experiments aboard the space station that could not be done far more cheaply on unmanned probes. The only space-station research that does require crew is "life science," or studying the human body's response to space. Space life science is useful but means astronauts are on the station mainly to take one another's pulse, a pretty marginal goal for such an astronomical price.

What is next for America in space? An outsider commission is needed to investigate the Columbia accident—and must report to the President, not Congress, since Congress has shown itself unable to think about anything but pork barrel when it comes to space programs.

For 20 years, the cart has been before the horse in U.S. space policy. NASA has been attempting complex missions involving many astronauts without first developing an affordable and dependable means to orbit. The emphasis now must be on designing an all-new system that is lower priced and reliable. And if human space flight stops for a decade while that happens, so be it. Once there is a cheaper and safer way to get people and cargo into orbit, talk of grand goals might become reality. New, less-expensive throwaway rockets would allow NASA to launch more space probes—the one part of the program that is constantly cost-effective. An affordable means to orbit might make possible a return to the moon for establishment of a research base and make possible the long-dreamed-of day when men and women set foot on Mars. But no grand goal is possible while NASA relies on the super-costly, dangerous shuttle.

In 1986 the last words transmitted from Challenger were in the valiant vow: "We are go at throttle up!" This meant the crew was about to apply maximum thrust, which turned out to be a fatal act. In the coming days, we will learn what the last words from Columbia were. Perhaps they too will reflect the valor and optimism shown by astronauts of all nations. It is time NASA and the congressional committees that supervise the agency demonstrated a tiny percentage of the bravery shown by the men and women who fly to space—by canceling the money-driven shuttle program and replacing it with something that makes sense.

Gregg Easterbrook is a senior editor of the New Republic and a visiting fellow of the Brookings Institution. Five years before Challenger, he wrote in the Washington Monthly that the shuttles' solid rocket boosters were not safe.


TOPICS: Editorial; Government; News/Current Events
KEYWORDS: columbia; disaster; feb12003; nasa; spaceshuttle; sts107
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To: RKV
"no safety systems were added to the solid rocket boosters whose explosion destroyed Challenger"

The SRB joints were redesigned.
141 posted on 02/02/2003 7:58:59 AM PST by Atlas Sneezed
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To: Physicist
That is an immature conclusion, I suspect. The real question should be were rescue contigencies truly investigated with full vigor? This seems to have been a procedural sholuder-shrug of a decision -- that no rescue was possible, so why make great efforts to check the damage.

There is a Soyuz somwhat near ready to go, and military rockets that given necessity's extremeties could have been adapted as resupply missions, to keep the shuttle up until a resue launch.

The Hubble telescope could have trained on the Shuttle belly to look for broke tiles, etc. etc.

NASA looks to have lost the vitality and vigor that are up to novel extreme situations.

142 posted on 02/02/2003 7:59:07 AM PST by bvw
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To: js1138
The entire exploration urge has a bit of the irrational to it. It just doesn't work if it's entirely safe. No drama, no passion, no public support, no money.

The drama and passion by costing human lives. It seems so unnecessary ---I haven't heard that these humans were doing anything the last two weeks that a robot couldn't have done. Robot technology might not be well developed but to me that seems the direction we should go. They can take us further than humans can with all their physical limitations.

143 posted on 02/02/2003 7:59:27 AM PST by FITZ
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To: Thermalseeker
Of course we have to have manned spaceflight too. What's the point in building a moon base if only the robots get to live there?
144 posted on 02/02/2003 8:02:16 AM PST by Hawkeye's Girl (explore AND colonize)
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To: Man of the Right
American deaths in the Homeland in 2003:

Don't hurt yourself backtracking. Here was your original statement:

    NASA is killing more Americans than Al Qaeda.

Note the lack of qualifiers.

145 posted on 02/02/2003 8:02:52 AM PST by TomB
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To: js1138
Assuming public funding of the Hubble was worthwhile--questionable, but I'll ignore it for our discussion--a replacement Hubble could have been launched at far lower cost than funding the Shuttle to repair it.

Eventually, a program has to stand or fall on merit. Advocates of spam in a can are lobbying for trillions of dollars to fund the space station. Idiocy of this magnitude has implications for society. The spam lobby believes American society exists to provide it interesting craft to fly. I don't.

146 posted on 02/02/2003 8:03:14 AM PST by Man of the Right
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To: Man of the Right
I presume that somebody who proposes retiring a failed '60s technology is a Luddite.

It's an new meaning of the word "luddite". Luddites used to be people who insisted on using humans to do what computers could do. It's all reversed.

147 posted on 02/02/2003 8:03:31 AM PST by FITZ
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To: Man of the Right
Now, we've lost two of the fleet of 5. NASA is killing more Americans than Al Qaeda.

I've done the math, but you changed the rules in the middle of the game. First you include the Challenger, but now you want to exclude 2001. Are you really algore?

148 posted on 02/02/2003 8:03:41 AM PST by js1138
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To: bvw
Concur. Phys was responding to my earlier that the inability to inspect was both foreseeable and avoidable. Then, faced with the result of that failure, (a second launch strike) they took the "easy" way out.
149 posted on 02/02/2003 8:04:30 AM PST by DK Zimmerman
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To: Hawkeye's Girl
What's the point in building a moon base if only the robots get to live there?

There's no air on the moon. Robots don't need air.

150 posted on 02/02/2003 8:05:05 AM PST by FITZ
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To: KevinDavis
Sorry, I don't think that robots should be the space exploration only. Humans belong in space. Personally I think that people who prefer robots to do the space travel is a bunch of wimps.

As you say, but my question to you is, what do you want the space program to do? What, in your mind, is the space program for?

Is it for exploration? Robots do that much better. No human will go to the outer planets in your lifetime, even with a full-court press. Robots have already been there.

Is it for science? Robots win again. The experiments that humans have performed in space have been of negligible value compared to what unmanned missions have done, and compared to what we've spent to do them.

Is it for colonization, and the building a larger and more elaborate civilization? Bravo, I say, bring it on. It is a noble and desirable goal. But do the Shuttle and the ISS advance us sufficiently--or even minimally--in that direction? I say they do not.

I am not against putting people into space. I am against the purposes for which the manned space program has been used, and the current methods by which it is being performed.

Want a space station for humans? Fine. Built a heavy lift vehicle and an orbital tug first. Build the station on the ground in big segments that snap together easily, launch them, and have the tug put them together. Use Progress and Soyuz (or their equivalents) to ferry men and supplies to it.

And leave the science to the robots.

151 posted on 02/02/2003 8:05:44 AM PST by Physicist
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To: RKV
BINGO !, sad to say, NASA would love to have more funding (like vs USSR) in the '60s, but Swimmer, Sheets, Clintoons, "Lawsuit" Edwards... won't hear of it...they have their liberal groups to pay-off (bribe)...the meek shall inherit the earth, the bold goes for the STARS. :)
152 posted on 02/02/2003 8:05:50 AM PST by skinkinthegrass (Just be because your paranoid,doesn't mean they aren't out to get you. :)
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To: js1138
>> It was launched in the shuttle, repaired and upgraded by humans, using the shuttle. Robots are fine, but there is a need for humans also.<<

It was designed from a clean sheet of paper to justify the STS, so of course that's how it was launched.

Look-I am 52 years old. I still have my crumbling scrapbook with every flight (US and USSR), the names of every astronaut and cosmonaut, memorial pages for Grissom and Chaffee and White. I want men to go to Mars while I am still alive, and I am astounded that Tranquility Base lies abandoned.

If I could, I would take every dime spent on healthcare for illegal Mexicans and wealthy old people, every dime pissed away with welfare, every unconstitutional Federal education nickel, and spend it on the stars.

But I wouldn't spend it on NASA.

Read the propaganda for the "operational" STS from 1981. Read the absurd lengths the bureaucrats have gone to with each mission to please their scummy pimp politician masters. Try to reconcile an empirical failure rate of 2%, no production line, no engineering, no R&D, with the mission.

It can't be done.

If brave men are going to venture into space, and if they are going to be Americans, they deserve better than this.

153 posted on 02/02/2003 8:06:24 AM PST by Jim Noble
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To: Physicist
>>Is it for colonization, and the building a larger and more elaborate civilization? Bravo, I say, bring it on. It is a noble and desirable goal. But do the Shuttle and the ISS advance us sufficiently--or even minimally--in that direction? I say they do not<<

And you are correct.

154 posted on 02/02/2003 8:07:33 AM PST by Jim Noble
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To: FITZ
No. Luddites were a supposed movement of English cottage industry textile workers who destroyed power looms around 1800. Individuals who lack defensible arguments for spending public funds on a program use the term as an epithet for opponents to try to end debate.
155 posted on 02/02/2003 8:07:38 AM PST by Man of the Right
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To: Man of the Right
After 15 references to "spam in a can", you do understand that the astronauts aren't actually made of Spamtm, but are real people... don't you?
156 posted on 02/02/2003 8:07:43 AM PST by Teacher317
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To: RKV
"1) Manned spaceflight is dangerous, and has been since day one."

True, and the point is that the manned aspect is not necessary (and the greatest problem is that it adds massive and needless expense.

"2) That large corporate interests are involved in operating the program goes without saying. The job can't be done without lots of money."

But FAR less money for unmanned missions.

"3) Robots cannot do every job."

True enough, but without flushing needless billions for manned launches, we can afford to lose a satellite on launch, and build another and lauch it, fo a lower budget. If we weren't wasting money on manned flights, we could have afforded to replace a faulty Hubble, instead of a compromise "fix."

Moreover, our society would benefit far more from each billion spent improving robots, expert systems, and remote sensing, than from medical experiments to learn how humans can adapt for long-term space travel. I would rather send an IMAX camera to Mars than a Man. The result would be far more inspiring and uplifting.

"4) Shuttle technology is indeed old."

And failed to achieve the goals that justified it (frequent inexpensive launches.)

"5) The socialists at Time just can't seem to say the word that is really needed here - PRIVATIZE!"

Amen. Why is our government justified in taking our money for "inspiring us" and supposedly "pushing the fronteirs of science"?

I am a long time space travel and NASA history enthusiast, but agree with the article, and believe that our advancements in computing have rendered manned spaceflight an anachronism.
157 posted on 02/02/2003 8:07:50 AM PST by Atlas Sneezed
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To: js1138
Oooooooooh. J-3s.

Actually, I own and fly a 1965 American Champion Citabria, but you get my point. Sure, it's 1940's technology, but it does just fine, thank you.

158 posted on 02/02/2003 8:07:54 AM PST by Thermalseeker
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To: FITZ
Try getting funding for your robots.

Actually, most of the space program is private. I have DSS tv. That's private. I suspect that communications accounts for most of the space industry, and that's entirely robotic.

159 posted on 02/02/2003 8:08:19 AM PST by js1138
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To: FITZ
No kidding.

If we want to colonize the solar system, we have to start somewhere. I'm not talking about making a day trip to the moon to explore it, I'm talking about people living on the moon in a permanent colony.

160 posted on 02/02/2003 8:09:51 AM PST by Hawkeye's Girl
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