Posted on 02/01/2003 4:25:45 PM PST by Sub-Driver
Columbia's Problems Began on Left Wing By THE ASSOCIATED PRESS
Filed at 6:56 p.m. ET
CAPE CANAVERAL, Fla. (AP) -- Investigators trying to figure out what destroyed space shuttle Columbia immediately focused on the left wing and the possibility that its thermal tiles were damaged far more seriously than NASA realized by a piece of debris during liftoff.
Just a little over a minute into Columbia's launch Jan. 16, a chunk of insulating foam peeled away from the external fuel tank and smacked into the ship's left wing.
On Saturday, that same wing started exhibiting sensor failures and other problems 23 minutes before Columbia was scheduled to touch down. With just 16 minutes remaining before landing, the shuttle disintegrated over Texas.
Just a day earlier, on Friday, NASA's lead flight director, Leroy Cain, had declared the launch-day incident to be absolutely no reason for concern. An extensive engineering analysis had concluded that any damage to Columbia's thermal tiles would be minor.
``As we look at that now in hindsight ... we can't discount that there might be a connection,'' shuttle manager Ron Dittemore said on Saturday, hours after the tragedy. ``But we have to caution you and ourselves that we can't rush to judgment on it because there are a lot of things in this business that look like the smoking gun but turn out not even to be close.''
The shuttle has more than 20,000 thermal tiles to protect it from the extreme heat of re-entry into the atmosphere. The black, white or gray tiles are made of a carbon composite or silica-glass fibers and are attached to the shuttle with silicone adhesive.
If a spaceship has loose, damaged or missing tiles, that can change the aerodynamics of the ship and warp or melt the underlying aluminum airframe, causing nearby tiles to peel off in a chain reaction.
If the tiles start stripping off in large numbers or in crucial spots, a spacecraft can overheat, break up and plunge to Earth in a shower of hot metal, much like Russia's Mir space station did in 2001.
Dittemore said that the disaster could have been caused instead by a structural failure of some sort. He did not elaborate.
As for other possibilities, however, NASA said that until the problems with the wing were noticed, everything else appeared to be performing fine.
NASA officials said, for example, that the shuttle was in the proper position when it re-entered the atmosphere on autopilot. Re-entry at too steep an angle can cause a spaceship to burn up.
Law enforcement authorities said was no indication of terrorism; at an altitude of 39 miles, the shuttle was out of range of any surface-to-air missile, one senior government official said.
If the liftoff damage was to blame, the shuttle and its crew of seven may well have been doomed from the very start of the mission.
Dittemore said there was nothing that the astronauts could have done in orbit to fix damaged thermal tiles and nothing that flight controllers could have done to safely bring home a severely scarred shuttle, given the extreme temperatures of re-entry.
The shuttle broke apart while being exposed to the peak temperature of 3,000 degrees on the leading edge of the wings, while traveling at 12,500 mph, or 18 times the speed of sound.
A California Institute of Technology astronomer Anthony Beasley, reported seeing a trail of fiery debris behind the shuttle over California, with one piece clearly backing away and giving off its own light before slowly fading and falling. Dittemore was unaware of the sighting and did not want to speculate on it.
If thermal tiles were being ripped off the wing, that would have created drag and the shuttle would have started tilting from the ideal angle of attack. That could have caused the ship to overheat and disintegrate.
Dittemore said that even if the astronauts had gone out on an emergency spacewalk, there was no way a spacewalker could have safely checked under the wings, which bear the brunt of heat re-entry and have reinforced protection.
Even if they did find damage, there was nothing the crew could have done to fix it, he said.
``There's nothing that we can do about tile damage once we get to orbit,'' Dittemore said. ``We can't minimize the heating to the point that it would somehow not require a tile. So once you get to orbit, you're there and you have your tile insulation and that's all you have for protection on the way home from the extreme thermal heating during re-entry.''
The shuttle was not equipped with its 50-foot robot arm because it was not needed during this laboratory research mission, and so the astronauts did not have the option of using the arm's cameras to get a look at the damage.
NASA did not request help in trying to observe the damaged area with ground telescopes or satellites, in part because it did not believe the pictures would be useful, Dittemore.
Long-distance pictures did not help flight controllers when they wanted to see the tail of space shuttle Discovery during John Glenn's flight in 1998; the door for the drag-chute compartment had fallen off seconds after liftoff.
It was the second time in just four months that a piece of fuel-tank foam came off during a shuttle liftoff. In October, Atlantis lost a piece of foam that ended up striking the aft skirt of one of its solid-fuel booster rockets. At the time, the damage was thought to be superficial.
Dittemore said this second occurrence ``is certainly a signal to our team that something has changed.''
If the alternative was this, they may have figured out how to lighten the load... no?
Docking with the International Space Station was out of the question. There is not enough fuel in the Orbital Manuvering Units to change the orbit that much. Docking with the ISS requires a launch with that intent.
The ISS should have sufficient rescue pods for an entire shuttle crew, and the ISS crew.
They should have sufficient "life boat" capacity for the anticipated crew load including shift change... or they will suffer from the "Titanic Syndrone." Escape pods for the Shuttles was considered and rejected for reasons of cost and payload capacity: If they were included in the design, the system would not have worked.
I concur. I think that the lack of a walk around or a request for pictures to see if there was damage borders on negligence.
They knew that the shuttle had been impacted, yet failed to take a look see. That is inexcusible, imo.
Maybe should reconsider this policy. I don't know all the technical requirements or even if possible, but it may have helped detect damage to exterior.
If each tile is a custom size and shape, replacements could be a mosaic of smaller pieces which could be fitted into many different sizes.
Considering the cost of a shuttle and the incalculable value of it's crew, a repair kit seems like small potatoes.
The engineer in me has been thinking about this all day. A small autonomous robot that, on every mission, is dispatched from the shuttle to inspect the tiles, most important tiles first.
As for repairing/replacing a damaged or missing tile - and I have to say I'm ignorant of how these tiles are manufactured - either a small on-board CNC machine that could machine a temporary tile from stock material to fit, or a heat-resistant epoxy-like material that can be applied. Neither solution need be permanent, only requiring they can withstand a single reentry.
According to what I heard on Fox News, this is not a rare event. It has happend nine times before without incident.
Was this because they did not launch any satelites and brought back down everything taken up except fuel and other disposables?
Sounds like the 'Group think of Challenger'
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