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Wonky welds keep West Coast submarines stuck in port (Canada)
CBC News ^ | May 17, 2016 | Dean Beeby

Posted on 05/17/2016 6:28:10 AM PDT by sukhoi-30mki

More bad news for Canada's problem-plagued submarine fleet: two of the boats will be out of commission for most of this year because of shoddy welding.

HMCS Chicoutimi and its sister, HMCS Victoria, are stuck in their Vancouver Island port for months because several hundred welds can't be trusted to hold tight when the boats dive.

"Numerous welds are located outside the boats' pressure hull, which will require docking to complete the review and effect repairs," says a briefing note for Defence Minister Harjit Sajjan, obtained by CBC News under the Access to Information Act.

"Both submarines will be alongside or in the dock in Esquimalt [B.C.] for several months."

More bad news for Canada's problem-plagued submarine fleet: two of the boats will be out of commission for most of this year because of shoddy welding.

HMCS Chicoutimi and its sister, HMCS Victoria, are stuck in their Vancouver Island port for months because several hundred welds can't be trusted to hold tight when the boats dive.

"Numerous welds are located outside the boats' pressure hull, which will require docking to complete the review and effect repairs," says a briefing note for Defence Minister Harjit Sajjan, obtained by CBC News under the Access to Information Act.

"Both submarines will be alongside or in the dock in Esquimalt [B.C.] for several months."

Weld problems on HMCS Chicoutimi are costing the navy about eight months' downtime, with the submarine returning to sea only in the autumn. Beginning in February this year, technicians had to inspect 344 suspect welds on the boat and found at least 30 needed re-welding, often in tight spaces where work is difficult.

Technicians are scheduled to inspect 325 dubious welds on HMCS Victoria. There's no word yet on how many of those will need re-welding.

(Excerpt) Read more at cbc.ca ...


TOPICS: Canada; Foreign Affairs; News/Current Events
KEYWORDS: canada; rcn; ssk; submarine
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1 posted on 05/17/2016 6:28:10 AM PDT by sukhoi-30mki
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To: sukhoi-30mki

What is wrong with the welds?? Supposedly, these are x rayed and visually inspected. Was their something wrong with the welding gasses? Perhaps.

Round up the usual subjects.


2 posted on 05/17/2016 6:31:15 AM PDT by Mouton (The insurrection laws maintain the status quo now.)
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To: sukhoi-30mki

People responsible for the welding program need to go to jail for a long time.

Preferably, for life.


3 posted on 05/17/2016 6:31:53 AM PDT by Arm_Bears (Rope. Tree. Politician/Journalist. Some assembly required.)
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To: sukhoi-30mki

What is a “Dutch Breech?”


4 posted on 05/17/2016 6:35:16 AM PDT by BenLurkin (The above is not a statement of fact. It is either satire or opinion. Or both.)
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To: sukhoi-30mki

The Canadians bought a bunch of used subs from the Brits that turned out to be lemons.


5 posted on 05/17/2016 6:35:38 AM PDT by C19fan
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To: BenLurkin
"...What is a “Dutch Breech?”.."

Looks like an escape hatch.

6 posted on 05/17/2016 6:36:23 AM PDT by T-Bone Texan (Don't be a lone wolf. Form up small leaderlesss cells ASAP !)
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To: Mouton

Bad welds. Not words one wants to hear regarding a sub.


7 posted on 05/17/2016 6:37:57 AM PDT by Flick Lives (One should not attend even the end of the world without a good breakfast. -- Heinlein)
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To: BenLurkin

What is a “Dutch Breech?”

Cargo hatch, I think.


8 posted on 05/17/2016 6:42:07 AM PDT by CrazyIvan (Socialists are just communists in their larval stage.)
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To: Mouton

X-ray cameras have been used for welding quality control since the late 1940’s. So why is this a problem now?

Maybe it is about inefficient use of inert gases in the welding process, which means oxidation & weakening of welded joints.


9 posted on 05/17/2016 6:46:59 AM PDT by elcid1970 ("The Second Amendment is more important than Islam. Buy ammo.")
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To: sukhoi-30mki

Not to worry, we have a wonky Emperor who should stay in the White House for the next 8 months and 2 1/2 days.


10 posted on 05/17/2016 6:47:58 AM PDT by armydawg505
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To: BenLurkin
What is a “Dutch Breech?”

It's a section of the hull designed to be easily cut away to allow access to the machinery spaces. You see them on conventional submarines only. The shipyard will open the hull there to remove the diesels or what have you. Then it'll be welded shut again once the work is complete.

11 posted on 05/17/2016 6:54:41 AM PDT by Lower Deck
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To: sukhoi-30mki
Welding processes require constant discipline and support from top management to be successful. Areas such as training and requalification of the welders and nondestructive test personnel require expensive, highly trained individuals to succeed.

Companies with cost cutting, bean counter lead management (MBAs) cut highly compensated individuals in these areas and anyone that stands in their way.

Weld discipline and skills degrade, defective welds are produced and there is no one in the process to detect and correct.

Without proper oversight such as the US SUPSHIPS agency, the defective welds can take years to detect.

12 posted on 05/17/2016 6:56:08 AM PDT by caltaxed
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To: elcid1970

I suspect it is porosity as well as cold lapse. X-ray would have picked this up upon inspection unless the inspectors were incompetent or paid to look the other way.

A nuke plant here in Texas had substituted inspection x-rays inserted into files and they got caught after the fact with post build inspections prior to start up. Cost rate payers ALOT of money to fix.


13 posted on 05/17/2016 6:56:51 AM PDT by biff
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To: BenLurkin

The Dutch Breech is the opening in the hull that enables the loading and unloading of large pieces of equipment that wouldn’t fit down the normal hatch. It’s used primarily only when the boat is in shipyards.


14 posted on 05/17/2016 6:58:34 AM PDT by MNnice
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To: CrazyIvan; BenLurkin
The first was the “Dutch Breach,” an idea that originated in the Netherlands. It is a large bolted hull section, an area approximately four m2 above the engine room, which allows the removal of diesel-generator sets for maintenance and overhaul. When Canada wanted to change the engines of an Oberon-class submarine, the only solution was to cut the sub in half and then weld it back together.

From: http://www.navalreview.ca/2012/05/some-history-of-the-upholder-class-submarines/

15 posted on 05/17/2016 6:59:00 AM PDT by Calvin Locke
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To: Lower Deck

I’m guessing there is a similar provision for refueling a nuclear sub.


16 posted on 05/17/2016 7:01:44 AM PDT by null and void ("when authority began inspiring contempt, it had stopped being authority" ~ H. Beam Piper)
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To: biff

Post #12 says it best, IMO. Quality control is paramount.


17 posted on 05/17/2016 7:04:02 AM PDT by elcid1970 ("The Second Amendment is more important than Islam. Buy ammo.")
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To: elcid1970

Yeah. There are few things more dangerous to a company’s long term health than a Hahvaad MBA.


18 posted on 05/17/2016 7:06:57 AM PDT by null and void ("when authority began inspiring contempt, it had stopped being authority" ~ H. Beam Piper)
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To: sukhoi-30mki

Way back when, Electric Boat had a welding problem until the welders had to ride the boat on it’s first test dive.


19 posted on 05/17/2016 7:09:40 AM PDT by CPOSharky (Ban "gun free" zones. They are magnets for mass killers.)
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To: BenLurkin
Dutch Breach: At the top of the hull immediately above the diesel generator sets is a Dutch Breach machinery shipping hatch.

I would posit that it is a access for the engines and other equipment.

20 posted on 05/17/2016 7:10:57 AM PDT by Wingy
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