3D printing is great for prototyping small parts. For example, at my job we 3D printed a 3D model of a populated circuit board so that we could check that the board when installed in the server had adequate clearance and wouldn't hang up on anything when the server was inserted or removed from the rack.
3D printing is not yet a substitute for more traditional methods of manufacturing such as subtractive methods (milling, machining), casting, etc.
All that you say is true. However, imagine a day not too far off when every home has a 3-D printer. Buying the composite material , the non-printable components and paying the license fee for the design (or pulling one from public domain) means I can get a 2nd car or a commuter vehicle built in my own garage for the investment of a few weekends. That makes the 44 hour print time essentially a non-issue.
Not everyone will want to build their own car just as some people don’t like mowing their own lawn but it could easily be possible and could be very competitive.
Really?
Works fine.
Your info is outdated.
3D printing, robotics, Cad/cam = end of UAW. Small shops can make custom cars all over now, no need for big manufacturing plants. A guy with a big garage can make custom engines with automatic 5 axis milling machines, etc. Yes the paradigm is changing allowing for decentralization of assembly of automobiles.
Where I see this having a near future payoff is where they print the battery for the electrics into the body as they print the vehicle.
3D printing is also useful for automotive restorations.
Let’s say I have a broken front headlight bracket for a 1941 car that I cannot find anywhere. Through 3D printing I can scan and reverse a driver-side part and mirror image it for the passenger-side part.
A few comments:
3D printing is slow - true for most plastics printers though they are getting faster. The laser printers appear to have a greater spead depending on the wattage of the laser
Load-bearing ... depends on the load. Some 3d printers can print in ceramic, concrete, metal etc. Some FDM 3d printers (most home plastics printers) can print in polycarbonate which is a fairly strong plastic. SLS laser printing “welds” the metal powder and directly forms the part. Further, 3d printers can be used to print molds that are then cast. So this can really cover a lot of the manufacturing process.
A point that also needs to be brought up is the accuracy requirement for a high efficiency modern engine. The thousands of an inch requirement means that, for now, the only real 3d technology able to print engine parts is SLS which is more expensive than the car.
Sharp overhangs in plastics can be accomodated with support structures that are removed in the post production finishing. There is even a water solulable extrusion that can be printed as the support material. This enables a part to be printed, then soaked in water to remove the support structures after the part has been printed. Again, such systems are beyond the price range for most home users at this time.