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Top Gun [Smith and Wesson .500 Magnum]
Popular Mechanics ^ | 2003 | CHRIS CHRISTIAN

Posted on 12/16/2003 4:55:50 PM PST by 45Auto

In the 1971 movie "Dirty Harry," actor Clint Eastwood introduced the world to the double-action Smith & Wesson Model 29 .44-cal. Magnum revolver--"the most powerful handgun in the world."

It was a crown S&W wore proudly, albeit briefly.

The rising popularity of handgun hunting for big game (spurred largely by the .44 Magnum itself) prompted the introduction of newer and significantly more powerful revolver cartridges. Many powerful enough that they had to be chambered in single-action handguns because existing double-action designs could not contain the recoil forces and pressures they produced.

Since S&W does not make single-action revolvers, and no double-action frame at its disposal could handle the new loads, S&W was effectively dethroned.

At the 2003 Shooting, Hunting and Outdoor Trade (SHOT) Show, the manufacturer regained its crown. And, most significantly, it did it by introducing a new massive double-action revolver that is chambered for an equally new .50-cal. cartridge.

The S&W X-frame Model 500 is a brawny handgun designed to master the most rigorous hunting fields in the world. It is not a revolver one would, or likely could, tuck into a waistband. In fact, to call it massive is an understatement.

With its 8-3/8-in. barrel, the overall length of the Model 500 is 15 in. and the empty weight is 4.5 pounds. The cylinder alone is almost 2 in. in diameter and approaches 2.25 in. in length. Thumb the cylinder open and five charge holes await. Each is 1/2 in. in diameter, and the .50-cal. cartridges they hold are almost 2 in. long. Load five of them and the total weight of the handgun climbs to 5 pounds.

You don't just casually pick up a Model 500. You have to lift it.

Fire even one of those big cartridges and you'll appreciate why the weight and mass are there.

When the .44 Magnum laid claim to being the most powerful handgun in the world, its standard load produced about 900 ft.-lb. of muzzle energy. Several new loads have since eclipsed that, but the handgun most commonly used by big game hunters is the .454 Casull, which will generate about 1900 ft.-lb.

The 500 S&W Magnum will produce almost 2600 ft.-lb. with its heaviest load, and more powerful loads may well be on the way.

If Dirty Harry felt that the .44 Magnum would make his day, the new 500 S&W Magnum would certainly make his decade. It is the largest double-action revolver available, and there is no production revolver in the world--single or double action--capable of matching, or even approaching, the level of power it produces.

Harnessing that power in a double-action revolver, however, required some departures from traditional designs.

Rethinking Double-Action Design No frame in the S&W line was capable of containing the 500 Magnum, so the new X-frame was designed specifically for the 500's .50-cal. cartridge. It is massive. But, just making a bigger double-action revolver was not the solution. A major concern was the barrel-to-frame connection. This is traditionally done by simply screwing the barrel into the front of the frame, but this design places all firing stress at that one point. To increase strength throughout the 500's barrel assembly, S&W opted for a composite barrel/shroud system.

A stainless steel barrel tube is torqued into the frame to form a solid rear attachment point. A separate, heavy stainless steel shroud is then slipped over the barrel and braced against the forward portion of the frame. The muzzle end of the barrel bears against the forward end of the shroud, and a separate compensator/muzzle brake is then rotated into place under torque at the muzzle end of the shroud.

This arrangement compresses the shroud and places the barrel tube under tension for its entire length. In effect, the barrel and shroud act as linear springs to distribute the stress of firing across the entire barrel/shroud component instead of focusing it all at the single junction of the barrel and frame.

Maintaining precise cylinder alignment was another concern. Traditional designs utilize a front- and rear-cylinder lockup, with the forward end of the ejector rod bearing against a ball-detent fixture on the barrel to provide the front lockup. Given the power of the 500 Magnum, the potential for flex in the ejector rod had to be addressed. The solution was to dispense with that design and install a massive ball-detent lock on the frame itself, directly below the barrel forcing cone. This mates with the yoke to provide a solid front lockup directly at the front of the cylinder. Combined with the traditional rear lockup, this is the strongest cylinder alignment design possible.

While the 500 S&W Magnum answers the question of "where's the beef?" the company wisely decided to incorporate the same grip dimensions found on its much smaller K-frame handguns. Experienced handgunners regard this as one of the best handgun grips ever made.

Thus, the 500 Magnum is a big revolver that's strong where it needs to be, but is comfortable to handle. That was borne out during firing tests.

The Hunter version of the 500 S&W Magnum comes out of the S&W Performance Center. This gun has a 10.5-in. barrel and measures 18 in. overall. It weighs a hefty 82 ounces. Features include a recoil compensator for increased muzzle control, tuned Performance Center action, gun rug and sling.

SPECIFICATIONS: 500 S&W Magnum (Shown in lead photo) Caliber: .500 S&W Magnum Barrel: 8-3/8 in. Capacity: 5 rounds Front Sight: Interchangeable black blade Rear Sight: Micrometer click-adjustable black blade Grips: Hogue rubber, energy absorbing Weight (empty) : 72.5 ounces Material: Stainless steel Finish: Satin stainless Overall length: 15 in. Other features: Internal key lock and recoil muzzle compensator

On The Firing Line Despite the power of the cartridge, the 500 S&W Magnum is surprisingly controllable. Due largely to the sheer mass of the revolver (combined with the muzzle-heavy balance and an excellent muzzle brake), the violent wrist-wrenching muzzle whip associated with single-action revolvers firing such powerful loads as the .454 Casull and the .475 Linebaugh has been tamed considerably.

In those guns, muzzle rise on recoil can reach 90° and present a hazard to the shooter. With even the heaviest 500 Magnum load tested, muzzle rise was confined to the 50° range and there was never any concern about the shooter wearing an imprint of the front sight in his forehead. That does not mean it's a pussycat. Make no mistake about it, this is not a handgun for the timid or the inexperienced. In comparison tests, the lightest 500 load--the 275-grain jacketed hollowpoint at 1665-ft.-per-second (fps) velocity--produced a modest, but noticeable, increase in recoil levels over a S&W Model 629 .44 Magnum. Anyone who is uncomfortable with the .44 Magnum will be decidedly uncomfortable with the 500 Magnum. The 440 cast-lead load at 1625 fps raised the recoil bar significantly. Muzzle rise still remained under 50° and placed little or no stress on the wrists, but the rearward thrust absorbed by the shooting hand began to become uncomfortable after 10 to 15 rounds. A shooting glove would have mitigated some of that.

Still, considering that the projectile weight and velocity of this load is virtually identical to a 1-ounce 12-ga. rifled lead shotgun slug--and that the 500 Magnum operates at over four times the pressure level of the slug--the recoil was less than expected. We'd say that Dirty Harry would certainly approve.

Creating The 500 S&W Magnum Round

Photo by Spencer Jones

One of the more unusual aspects of the Model 500's creation is that S&W developed the cartridge first. Only when the gunsmiths had the performance levels they wanted, did they design and build the revolver that would fire it.

The cartridge design was handled by Cor Bon of Sturgis, S.D., which has extensive experience in that field. The guidelines the company received were firm: The bullet had to be precisely .50-cal., and the operating pressure could not exceed 50,000 psi. It had to produce at least 2200 ft.-lb. of energy with its heavier loads, and the overall cartridge length could not exceed a certain figure.

According to Cor Bon, the task was easier than it sounds.

Research determined that no existing cartridge case would meet the specifications, so a completely new, straight-walled .50-cal. case, measuring 1.625 in. in length (using standard large-pistol Magnum primers) was designed and produced. A pressure barrel was built, and the testing of powder and bullet combinations began.

It quickly became apparent that the energy requirements could easily be met, and at significantly lower pressures than the maximum allowed. The search then turned to those specific bullets that would provide the best terminal performance. That was done through actual hunting field tests and took almost a year. The quest for the best bullets continues, but at press time Cor Bon was offering three effective loads.

The "light" load is a 275-grain Barnes X copper hollowpoint bullet. Muzzle velocity is 1665 fps and it produces 1668 ft.-lb. of energy. It is more than adequate for any game up to and including elk.

A 400-grain jacketed softpoint at 1675 fps and 2500 ft.-lb. of energy is available for larger game.

Those heading to Alaska, Africa or even Jurassic Park will want the 440-grain hard-cast lead, gas checked, flat point load. At 1625 fps and 2580 ft.-lb. of energy, it will handle anything a handgun hunter is likely to pursue.

A 385-grain flat based spitzer load was to be available by press time. Cor Bon says this may be the best all-around load for the 500 S&W.

Additional loads may well be more powerful. There is enough room in the cartridge case and revolver cylinder to handle bullet weights up to 500 grains, which will make the Model 500 suitable for any game animal on Earth.--C.C.


TOPICS: Business/Economy; Culture/Society; Miscellaneous
KEYWORDS: bang; bangbang; bangbangbang; banglist; bfg; rkba
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To: mrmeyer
Buy this fine weapon and just say that the Devil-in-flannel-underwear made you do it....
101 posted on 12/17/2003 12:43:14 PM PST by tracer
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To: x1stcav
I gots to know!

Or "who's 'we', sucka?"

102 posted on 12/17/2003 12:45:35 PM PST by Mr. Mojo
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To: Delta 21
I have that exact gun wrapped and under the tree for my husband. The box is so large, he doesn't have a clue there is a handgun in there. I bought 2 boxes of ammo, 12 in each box, at $50 per box. Wow. When I picked the gun up, I was given a warning to pass on to my husband. They recommend he replace the grips as they have a tendency to cut the web between the thumb and forefinger when fired. That'll be his call. It is one big gun.
103 posted on 12/17/2003 12:46:35 PM PST by Quilla
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To: alaskanfan
might as well pack your 870.

Exactly. The largest handgun I like to carry is a 40 oz. 1911 .45 ACP. If I'm going to need anything with more power, I carry a rifle or 12 gauge.

104 posted on 12/17/2003 12:53:25 PM PST by Mr. Mojo
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To: Quilla
fiveshooter uses Past shooting gloves and a little device from Brownell's that called a "Finger Eez". It will save his finger from the rearward motion of the trigger guard.

http://www.brownells.com/aspx/NS/store/ProductDetail.aspx?p=7393&title=FINGER+EEZ

I hope you bought a recent manufactured one like I suggested. It may save him some frustration.
105 posted on 12/17/2003 12:59:34 PM PST by Shooter 2.5 (Don't punch holes in the lifeboat)
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To: Shooter 2.5
Yes, I mentioned your suggestion at the time of order and was told is was indeed recently manufactured. Tijeras_Slim also recommended shooting gloves. I've called and located some and will pick up a pair on my way home from the office. Is there anything I should know about these gloves, cause frankly, I've never heard of them. Thank you all for your kind assistance.
106 posted on 12/17/2003 1:09:18 PM PST by Quilla
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To: harpseal
I think I will have to get one just to have it.

I think 98% of the sales of this gun will be based on that reason.

Which is as good as any reason!

107 posted on 12/17/2003 1:28:08 PM PST by Travis McGee (----- www.EnemiesForeignAndDomestic.com -----)
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To: Quilla
Past shooting gloves are designed to minimize recoil and protect against the sharp edges that some guns have.

http://www.gunaccessories.com/PAST/ShootingGloves.asp

Some gloves only protect the hands from sharp edges, like my tactical gloves. The tac gloves are very thin but cut down on wind chill and protect the web of my hand from the sharp safeties I have on my 1911.

When I didn't know better, I thought having rubber grips would help. Nope. What would happen is the rubber would grip my hand and then the recoil would stretch the skin. Not a very good arrangement. Notice that a lot of high recoil guns have smooth grips like fiveshooter's David Clement's 500 Limbaugh that was posted earlier. Those grips alone cost 300 dollars.
108 posted on 12/17/2003 1:33:26 PM PST by Shooter 2.5 (Don't punch holes in the lifeboat)
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To: SauronOfMordor
Realisticly, if it's not suitable for concealed carry, I might as well lug along my 12-gauge

I hear trombone cases are not that expensive. ;~)

109 posted on 12/17/2003 1:34:14 PM PST by verity
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To: Quilla
I'm glad you bought the recently manufactured one. He should get a lot of enjoyment out of it. I would suggest your husband makes sure the cylinder is fully locked after each shot until he's comfortable with it.

I forgot to mention that I really stay as far as I can from these monsters. I have shot a few Casulls but unless I have a weak moment and I'm having a good day, I normally stay away.

110 posted on 12/17/2003 1:42:39 PM PST by Shooter 2.5 (Don't punch holes in the lifeboat)
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To: mrmeyer
S&W has been sold to a gun friendly outfit in Phoenix.
111 posted on 12/17/2003 1:47:15 PM PST by wjcsux
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To: Travis McGee
I wouldn't mind having one but I can think of a lot of other guns I would rather sink nearly a thousand dollars in.

I personally think the S&W model 29 with a six inch barrel is about the perfect compromise of power, recoil, and carrying. A Ruger super blackhawk is nice too. The redhawk is also nice but just a little too big and heavy.

Recoil doesn't really bother me that much but a .44 mag is about as much as I like.

112 posted on 12/17/2003 2:39:47 PM PST by yarddog
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To: Squantos; Travis McGee; Shooter 2.5; harpseal
I've been reading about all these big ass hand cannons, but thought you might be interested in the little wimpy gun I got for myself. Even though I already have a 4 5/8th" and 7.5" Ruger Bisley in .45 Colt, I got a 4 3/4" Uberti .45 Colt "Regulator". It is residing in a Tom Threeperson's holster from El Paso Saddlery. The color case-hardening is nice as is the blueing. This one will be my Cowboy Gun, light standard loads only. The Rugers get the warm stuff. Hell it was only $300 at McClellands, and they were right next to the $1300 Colt SAA's. Christmas present to myself. By the way Robert will be home for Christmas. That is my real present for Christmas, having him home from Baghdad.
BTW Squantos, I think CZ may have the .458 Lott coming out, you might want to look at it.
Keep your powder dry
113 posted on 12/17/2003 2:44:34 PM PST by TEXASPROUD
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To: TEXASPROUD
If you have any time during the Christmas holidays, we should get down to the River.

I have a stess test scheduled the 22nd but I think I might pass it this time.
114 posted on 12/17/2003 2:49:22 PM PST by Shooter 2.5 (Don't punch holes in the lifeboat)
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To: Shooter 2.5
I have been shooting a S/W 44 Special for years. I got the recipe from Elmer Keith, and he ordered a 4 cavity mold for me and it has worked without a hitch. The only problem is that after I shoot a box of shells with Elmer's receipe, I have to go to my resident Dentist and have my fillings tightened up. No Lie/ I ain't shooting no 50 caliber nothing. Did enough of that in Korea with a 50 cal Machine Gun..
115 posted on 12/17/2003 6:43:54 PM PST by BooBoo1000
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To: BooBoo1000
You knew Elmer Keith? That is so great.

A couple of my buddies live in Libby, Montana and they continue to meet people who knew him. I never had the pleasure.
116 posted on 12/17/2003 7:10:18 PM PST by Shooter 2.5 (Don't punch holes in the lifeboat)
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To: TEXASPROUD
Well a .454 or a .500 is a way to decline a Brown Bear's invitation to dine. The .45 Coltis hardly a wimy cartidge.
117 posted on 12/17/2003 7:25:10 PM PST by harpseal (Stay well - Stay safe - Stay armed - Yorktown)
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To: Quilla
You just let me know if that husband of yours doesnt show the proper appreciation. I'll smack him!

This is from one of my retired army turned "Postal" employee buddies had to say about his first shooting one. Keep in mind he is 6'2 and runs around 240.:

I've had the pleasure of shooting one - one shot. ($$$ per round, as you might expect)

It's way too much gun for most people and I see its' only practical use for either hunting or perhaps long range target shooting. But if you want one, why not!?

Having said that, it was way cool and a hoot to shoot. I shot it 2 handed, but those of us used to recoil could probably stand a few rounds one handed. Ya won't go to the range and shoot 2 or 3 boxes of ammo at a time, tho! That bruiser will kick yer ass if you're not careful.

118 posted on 12/17/2003 8:53:57 PM PST by Delta 21 (Seen any quagmires lately?)
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To: TEXASPROUD
I've been looking at the 1873 Frontier Marshall Single Action Revolver in .45 Colt. It looks a lot like the Bisley with a 5 1/2" barrel and a brass backstrap. There is a SASS club just down the road. Lever actions, coach guns, authentic western dress, the whole enchilada!
119 posted on 12/17/2003 9:02:36 PM PST by Delta 21 (Seen any quagmires lately?)
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To: Jeff Gordon
. It fits nicely inside a box of 100mm cigarettes.

Do they still make those things into a belt buckle?

BTW, in Denver about 10 years ago a little old lady used one of those to ward off a couple of young gangsters trying to take her money in a parking garage. If I remember the incident correctly, they approached her and demanded five bucks, She replied, as she reached into her purse and pulled the little thing out " You want five? Well... I'll give you five!". She won.

120 posted on 12/17/2003 9:08:43 PM PST by templar
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