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Shell Introduces New Solar Power Modules
Solar Access News ^ | July 3, 2003 | Staff

Posted on 07/07/2003 5:06:51 PM PDT by PeaceBeWithYou

Camarillo, California - Shell Solar will introduce two new lines of monocrystalline photovoltaic (PV) modules in Europe starting this Autumn. According to the company, each new offering will have a power output capacity six percent higher than its predecessors despite the surface areas remaining unchanged.

The greater power output is the result of a change in design. Whereas the solar cells in the lines being replaced have rounded corners, those in the new modules are almost square. The unoccupied spaces between the cells are smaller so that the end-user obtains more power for the area covered. The new modules are called the Shell SQ line, with SQ standing for square.

Shell SQ modules will gradually replace the existing SP product line. Shell SQ80 (80 watts peak power) will replace Shell SP75 (75 watts peak power). Shell SQ160-C (160 watts peak power) will supercede Shell SP150 (150 watts peak power). Both will be covered by 25 year power warranties.

According to the company, the SQ80 is particularly well suited for off grid 12-volt industrial applications where power has to be generated at a high rate by a limited module surface area. The Shell SQ80's compact dimensions enable it to be readily transported to and set up at remote locations.

The company said the SQ160-C is their most cost-effective product, and well-suited for operation in commercial grid-connected applications with system voltages of up to 1,000 volts. When mounted on residential or industrial rooftops, where power has to be generated at the highest possible rate from a limited module surface area, the Shell SQ160-C provides consistently high energy outputs. Shell SQ160-C modules are supplied with fitted cables and MultiContact plugs making installation quicker and cheaper.

In other Shell Solar news, the company has announced they will supply 2,400 CIS (copper, indium, selenium) thin film PV modules to a major construction project in St Asaph, North Wales. According to their company, the order is Shell's largest yet since they joined the solar industry.

The panels will be installed by Welsh company PV Systems on the south-facing main façade of the OpTIC Technium, an innovation and business support center for the opto-electronics industry being constructed by the Welsh Development Agency. They will provide peak power of 84 kW, enough to supply 60 typical homes. The project is being supported under the United Kingdom's Large-Scale Field Trial for Public Buildings, a Department of Trade and Industry initiative to promote solar power through its use in government buildings.

CIS thin film is a new way of making a solar cell. Copper, indium and selenium are applied in minutely-thin layers to glass through a vacuum process. This vacuum technique is widely-used for coating window glass but is relatively new in the solar industry. The current mainstream crystalline silicon solar technology involves sawing, chemically etching and baking thin wafers from rods of highly-purified silicon in a high temperature process. The main benefit of CIS thin film technology is anticipated lower manufacturing costs and a more competitive kWhr price, said the company.

Shell Solar was the first company in the world to begin series production of CIS solar modules, five years ago in Camarillo, California. The company said their CIS thin film modules offer exceptional performance in low-light, adverse and high temperature environments, making them ideal for locations where there are changeable weather conditions. With a uniform appearance, CIS thin film modules are also suitable for use in projects where aesthetics are an important consideration.



TOPICS: News/Current Events; Technical
KEYWORDS: cis; energy; energylist; shell; solarpower; thinfilmpanels
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To: PeaceBeWithYou
Cut corners, cut corners, cut corners,... hey wait a sec!
21 posted on 07/07/2003 8:40:13 PM PDT by m18436572
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To: AdamSelene235
How do you synchronize to the grid?

Its all controled buy an intertie, which is a charge controler and inverter that is connected to the AC main panel and the electric meter. Batteries or a genset are for backup only.

Excess goes into the grid, deficiencies come from the grid.

They say a picture is worth a thousand words.


22 posted on 07/07/2003 8:40:35 PM PDT by PeaceBeWithYou (De Oppresso Liber!)
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To: AdamSelene235
AdamSelene235 says:   "Energy density sucks. Conversion efficiency sucks. Transmission sucks. Storage sucks. It sucks."

Let's review some basics about photovoltaics (solar cells) and see how much sense this really makes.

WHAT HAPPENS WHEN WE USE SOLAR CELLS TO
CONVERT THE SUNS ENERGY TO ELECTRICITY:

    SOURCE   LOSS - %     POWER - W/m2
  1.     solarconstant     --   1370W
2.   atmosphere     27     1000W
3.   clouds     21     790W
4.   sun angle     40     474W
5.   night     50     237W
6.   cell efficiency     87       31W
7.   dirt/reflection     10       28W
8.   packaging     20       22W
9.   AC convert     25       17W
10.   storage     30       12W

Net efficiency = 0.85% (!)

The current rate of U.S. energy consumption is 3.3 trillion Watts. Based on the above data we would only need to cover the entire state of Nevada with solar cells! And because of a 6% annual growth in our energy consumption, in another 12 years we would also have to cover the entire state of Arizona with Solar cells! Yet the current world-wide production of solar cells is so small that it couldn't even keep up with the annual growth rate in energy usage, much less supply enough solar cells to produce the base amount of energy usage.

23 posted on 07/08/2003 2:58:56 AM PDT by Boot Hill
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To: PeaceBeWithYou
see post 23
24 posted on 07/08/2003 9:09:59 AM PDT by AdamSelene235 (Like all the jolly good fellows, I drink my whiskey clear....)
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To: null and void
The DC to AC converter handles that. A 3 kW converter is about half the size of a suitcase.

I don't know whether to laugh or cry.

25 posted on 07/08/2003 9:11:33 AM PDT by AdamSelene235 (Like all the jolly good fellows, I drink my whiskey clear....)
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To: null and void
"If I could sell power to PG&E I'd have a bigger array, but California law says any "excess" power I generate is a GIFT to PG&E."

We were told that under the PURPA act, the utility had to reimburse co-generators at the deferred capital rate. Has that been usurped by some California law?

26 posted on 07/08/2003 9:26:12 AM PDT by nightdriver
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To: nightdriver
Dunno, I'll have to check on that. I know they are required to buy power up to what I use...
27 posted on 07/08/2003 10:11:34 AM PDT by null and void
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To: Boot Hill
Interesting.

Got a source or a link?

How about an equal breakdown for fossil fuel sources (ancient sunshine) showing the losses that occur from the ground to the wall outlet?

Just curious how it would compare.

28 posted on 07/08/2003 2:19:45 PM PDT by PeaceBeWithYou (De Oppresso Liber!)
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To: PeaceBeWithYou
PeaceBeWithYou asks:   "Got a source or a link"?

If you're speaking of the table of efficiency in post #23, the answer is no, I have no single link. The data for compiling that table I assembled from numerous and commonly available physical, mathematical texts and commercial sources.

For example, items number 1-3 are from the CRC handbook of physical data. Item #4, sun angle, is simply calculated from an ordinary understanding of trigonometry (and a practical understanding of why tilting the PV cells does not increase efficiency). Item #5 is self-evident. Item #6, raw PV cell efficiency, is derived from manufacturer data sheets and a life time of experience in electro-optical engineering. The contribution of dirt to Item #7 is a practical estimate based upon experience with optical systems exposed to an open environment and the contribution of reflection is based upon Fresnel's Law of reflection and a understanding of the practical limits of anti-reflection coatings. Losses due to packaging, item #8, is derived from manufacturer literature and data sheets. Items #9 and 10, AC conversion and storage losses, reflect published data for the available state of the art circuits for both processes.

Now if you were referring to the claims about total U.S. energy consumption, that was DOE information and the area information was calculated from the energy consumption and the ~12Watts per square meter figure from my table.

BTW, one thing I forgot to mention in my post #23 is that the capitalization cost of solar power (exclusive of land costs) is about 10 times that of a conventional natural gas power plant. (Basic rule of thumb is $1/W capital expenditure for a conventional power plant, although in the last few years I've noticed the cost dropping to as low as 75¢/W.)

PeaceBeWithYou asks:   "How about an equal breakdown for fossil fuel sources (ancient sunshine) showing the losses that occur from the ground to the wall outlet"?

To be a fair comparison, we would have to limit that comparison to placing the power on the power transmission lines, rather than all the way to the wall outlet.

There are several basic categories of losses that solar electric power has that conventional plants don't have. First, there is no need for storage, as night time doesn't affect generating capacity. Second, there is no need for an inverter to convert DC to AC. (The inverter is a bigger deal than it first sounds like, because the inverter for a public utility must produce a very pure sine wave and that is much harder to do with high efficiency.)

The principle losses in a conventional gas or coal fired power plant are (a.) conversion efficiency of fossil fuel to either hot gases or high pressure steam, and (b.) conversion efficiency of the gas or steam to (rotating) mechanical energy, and (c.) the conversion efficiency of the electrical generator. The overall conversion efficiency of these conventional generating systems is quite high, something on the order of 60 to 80% (depending on a number of factors).

However, the real importance of the efficiency factor that I posted for solar power, is in calculating the amount of land that would be needed to supply that much energy. The land area needed for a typical large (1000 MW) conventional plant is "mouse nuts" compared to the 33 square miles(!) needed for an equivalent solar electric power plant. The effect that this need for large land areas has on the initial capitalization costs for solar power, cannot be over stated. And this is over and above the already high capitalization costs of just the solar installation.

Sorry about taking so long to post answers to your questions. Hope this reply addresses some of the issues you asked about.

Regards,

Boot Hill

29 posted on 07/08/2003 9:56:19 PM PDT by Boot Hill
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To: PeaceBeWithYou
The greater power output is the result of a change in design. Whereas the solar cells in the lines being replaced have rounded corners, those in the new modules are almost square. The unoccupied spaces between the cells are smaller so that the end-user obtains more power for the area covered. The new modules are called the Shell SQ line, with SQ standing for square.

In other words, there's no actual advance here, it's just a small redesign that provides a small benefit. When solar power is economically viable, then I'll be interested in it.

30 posted on 07/08/2003 9:57:32 PM PDT by xm177e2 (Stalinists, Maoists, Ba'athists, Pacifists: Why are they always on the same side?)
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