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Beyond the Shuttle
Tech Central Station ^ | 02/05/2003 | Gregory Benford

Posted on 02/08/2003 12:05:20 PM PST by Liberal Classic

A friend at NASA's Marshall Space flight Center in Huntsville, Alabama told me today that all his engineer friends were working on their resumes. After the Challenger disaster, NASA dithered for 2.5 years before using the shuttle again. How long this time?

Quite probably, a year--if ever. This second wreck calls into question the entire shuttle program. Voices already are calling for a wholly new approach. The shuttle has the worst safety record of any launch vehicle, and is the most expensive, costing half a billion dollars per mission.

And we now contemplate a war in Iraq that depends on our technical prowess. I doubt that Americans will be moved to doubt our military, just because an advanced spacecraft fell out of a clear blue sky. We are tougher than we may look--and more resolute. The country is reasonably united, and yet again the president has responded with the right sense of gravity. He does disaster well.

Still, it is a good time to reassess. Early results from the telemetry and the huge debris field suggest that the thermal tiles failed. One amateur observer saw something blowing off the shuttle as it passed over California, possibly red-hot tiles. We know that a piece of foam blew off the fuel tanks at launch, striking the shuttle's left wing, a location that seems implicated in the heating spike that the telemetry recorded just before the craft began to slew and tumble.

Reentry is a tricky negotiation between gravity and aerodynamics. Controlling descent angle is important to reduce mechanical and thermal stress on the spacecraft, and an error in the on-board computers can allow the angle to get so steep that the craft breaks apart. (Multiple computers should reduce the risk, but that has not saved computer-run aircraft like the SAAB 39 Gripen from the occasional crash.)

Whatever the fault, tiles or computers or human error, the crash occurred at what many engineers thought was the most dangerous portion of a shuttle's flight. This is not a fluke; the system was vulnerable, and it failed yet again.

Perhaps the only good thing about this disaster is that it will prompt NASA to rethink the design of manned spacecraft from first principles. Foremost is that the more complex a spacecraft is, the more things can go wrong.

The safest manned descent module was also the simplest: the Soviet "sharik" descent capsule, which was used by Vostok and Voskhod craft, and also in many unmanned missions since. It was just a sphere with the center of gravity on the side with the thickest ablative thermal shielding, so it was self-stabilizing. Even if the retrorockets failed to separate, it could re-enter safely. Simple ballistic craft that do not fly are also (relatively) simple.

With a spaceplane like the shuttle, however, you are not only committed to a complex shape, you are also committed to using brittle ceramic materials for thermal shielding. The first item on NASA's agenda will be to revisit the tiles issue.

The ceramic tiles not only make overhaul very time-consuming and expensive - specialists affix each tile by hand, managing to do a few per day, and there are thousands - they are also literally impossible to check for inner defects. Unlike metal components, you cannot test them for small cracks that may cause failure.

One way around this is to use many small ceramic tiles, so the spacecraft can survive losing individual tiles. But if several adjacent tiles are lost, it will cause catastrophic failure during reentry. Maybe that happened; it is consistent with what we know now (or are likely to know for several months).

A second line of defense is to have the crew in a detachable unit that can land safely. This would be straightforward in a ballistic craft, but with an aerodynamic spaceplane it is difficult to squeeze such a unit into the nose. On the B-58 bomber the crew had small individual pods that enabled them to eject safely at supersonic speeds, but the weight penalty ruled out this option for the shuttle.

Ideally, you need a descent module that can take a lot of punishment. But a big spaceplane would get impossibly heavy if it was stressed for this. This is another argument for small sixties-era crew capsules.

Ironically, the Soviet "Buran" shuttle could lift loads to orbit without any crew at all, and might make a viable alternative to the U.S. shuttle. But the only remaining craft got badly damaged when a corroded hangar roof fell down on it last year - a symbol of the Russian program's decay.

The safest manned spacecraft built was also among the cheapest and simplest. The lunar lander used pressurized tanks, eliminating the need for turbo pumps, and the fuel and oxidizer self-ignited when mixed, making the engine very reliable.

NASA considered mass-producing similar, simple rockets in the sixties as an option to make space flight cheaper. Political considerations favored the more spectacular spaceplane solution. To date, this decision has killed two shuttle crews and cost billions.

In the end, the next months will try NASA as never before. It has tried to convince its public that going into space is safe, when it is not. Once is an accident, twice is a defect.

The shuttle's justification these days has been its role in supporting a space station that now does little science. The station runs with the minimum crew of three, to save money while forgetting science. The Russian Soyez vehicle could cycle crews and probably will be used to bring down the three up there now.

The station program can limp along for a few years with two flights a year, to cycle crews every half year and not abandon the station entirely. A Russian Proton rocket can continue to boost the station up as its orbit decays from atmospheric friction, as we now do routinely.

This can go on until NASA can decide what to do. Its habit is not to be truly decisive, but now its back is to the wall. It must confront the big question:

What is the American destiny in space? The station is not a destination; it is a tool. But for what?

NASA has played up the station as "a stepping-stone to the planets" - but it cannot perform the two experiments we know must be done before any manned ventures beyond Low Earth Orbit begin.

These are, first, development of a true closed biosphere in low or zero gravity. The station recycles only urine; otherwise, it is camping in space, not truly living there.

Second, we must develop centrifugal gravity. Decades of trials show clearly that zero-g is very bad for us. The Russians who set the endurance records in space have never fully recovered. Going to Mars demands that crews arrive after the half-year journey able to walk, at least. No crew returning from space after half a year ever have, even for weeks afterward. So we must get more data, between one gravity and none. Mars has 0.38 g; how will we perform there? Nobody knows.

Spinning a habitat at the other end of a cable, counter-balanced by a dead mass like a missile upper stage, is the obvious first way to try intermediate gravities. The International Space Station has tried very few innovations, and certainly nothing as fruitful as a centrifugal experiment. Until a livelier spirit animates the official space program, the tough jobs of getting into orbit cheaply, and living there self-sufficiently, will probably have to be done by private interests who can angle a profit from it. But not right away.

This is an historic moment, one of great opportunity. NASA can either rise to the challenge and scrap the shuttle, or just muddle along. An intermediate path would use the shuttles on a reduced schedule, while developing a big booster capable of hauling up the big loads needed to build more onto the station. This would be cost-effective and smart.

The past Director of NASA said to me a few years ago that he thought the agency had about a decade to prove itself. Around 2010 the Baby Boomers will start to retire and the Federal budget will come under greater pressure. Space could go into a slow, agonizing withering. He thought this was a distinct possibility if NASA did no more than fly around in cycles over our heads. "It has to go somewhere else," he said.

The obvious target that has huge scientific possibility is Mars. Did life arise there, and does it persist beneath the bleak surface? No robot remotely within our capability can descend down a thermal vent or drill and find an answer. Only humans are qualified to do the science necessary, on the spot.

A Mars expedition would be the grandest exploit open to the 21st century. It would take about 2.5 years, every day closely monitored by a huge Earthside audience and fraught with peril.

This is what we should be doing. Such an adventure would resonate with a world beset by wars and woes. It has a grandeur appropriate to the advanced nations, who should do it together.

The first step will be getting away from the poor, clunky shuttle, a beast designed 30 years ago and visibly failing now. How we respond to the challenge of this failure will tell the tale for decades to come, and may become a marking metaphor for the entire century.

As well, the engineers at NASA would be overjoyed to have a larger prospect before them, something better than patching up an aging shuttle that, in the end, was going nowhere.

Gregory Benford is a professor of physics and astronomy at the University of California, Irvine, a long-time advisor to NASA, and a novelist.


TOPICS: News/Current Events
KEYWORDS: columbia; nasa; shuttle; space
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To: Liberal Classic
Max Hunter had the original Single Stage To Orbit vision, which was to build a giant traffic cone out of composite graphite, stuff it with kerosene and liquid oxygen, put a cluster of conventional rocket thrusters underneath, and blast off.

We keep on trying something different, however: multiple staging, solid strap-on boosters, tow ropes, mid-air refueling, wings, hydrogen-oxygen fuel, scramjets, giant factories to achieve scales of economy. And did I forget, helicopter rotors?

I am convinced that this level of blindness on the part of the entire aerospace community (exception Hunter, Stine, and me) is because God doesn't want us to go into space yet. If you're an atheist, substitute 'Advanced Alien Civilization with Stealth Mother Ship in Orbit' for God. But same thing. There's no way that six billion human beings could be more aversive to the simple, direct approach. Their minds must be clouded by something.

21 posted on 02/08/2003 2:21:20 PM PST by 537 Votes
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To: Liberal Classic
The problem is you can't have your spacemen in the gym 24 hours a day, or they won't get any real work done.

True, but I'd think that a couple hours daily of real gravity-simulating exercise would probably do a lot to prevent the problems of zero-G from setting in. Running the exercises at over 1G might help even more. For that matter, what about using the treadmill (if spinning on its own) as sleeping quarters?

BTW, yes I was thinking of 2001...

22 posted on 02/08/2003 2:23:53 PM PST by supercat (TAG--you're it!)
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To: RightWhale
Exploiting helium 3 and water on the moon, finding life on Mars or one of the moons of Jupiter, looking for other planetary systems with water based atmospheres: there are many worthwhile projects to undertake that would eventually require men but could be done better initially by unmanned probes.
23 posted on 02/08/2003 2:57:16 PM PST by Arkie2 (To infinity and beyond!)
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To: supercat
Another part of the space infrastructure that is needed are "space taxis," "space tugboats," and "space trucks." Once human or cargo payloads have been boosted into low earth orbit, the zero-g vacuum envrionment means that people and cargo could be hauled around by space vehicles that are NOT aerodynamic. They would stay in space all the time, and be designed solely for transport outside of earth's atmosphere.

There is already a good example of what I am talking about. Consider the differences between the Apollo command module and the LEM. The LEM had to be shrouded on the Saturn to boost it into earth orbit, otherwise it could never have made it into space. Once in space, however, it worked just fine for transport to the lunar surface & back, because it was operating in the vacuum of space. But it could have never returned to earth. On the other hand, if the command module has been designed to do it all -- including the lunar landing & return mission -- it would have had to be so large that the spacecraft would have been impossible to ever even get off the ground. That is close to the problem we have with the shuttle -- it is designed to not only get the passengers into space and return them, but also haul up stuff for them to work on while in space (and often bring it back) -- stuff that could just as well have already been up there and stay up there.

If a space transportation system as I have described existed, then you could have both the rotating space stations with their artifical gravity as Arthur C Clarke first invisioned, and also zero-g facilities like the present ISS. Astronauts could be ferried back & forth between the two, on a daily basis if necessary. We could get to the point where nobody needed to work in a zero-g environment for more than 8-12 hours out of every 24, or maybe even less often. With a little experimentation the optimal balance could be found that would allow people to stay and work in space for years with no harmful effect to their health.

24 posted on 02/08/2003 3:20:26 PM PST by Stefan Stackhouse
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To: Liberal Classic
I doubt that Americans will be moved to doubt our military, just because an advanced spacecraft fell out of a clear blue sky."

First flew in 1981. Advanced.

Like a beater 1981 Chevy, I guess.

--Boris

25 posted on 02/08/2003 4:19:39 PM PST by boris
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To: boris
That's it! We need classy macho RIMS on the Shuttle wheels. the world's biggest baddest bass amp, and neon-lighted wheel wells. That's what the brave astronauts want. To "word up" in style!
26 posted on 02/08/2003 4:27:39 PM PST by bvw
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To: Liberal Classic
Certianly a resuable vehicle has (in theory anyhow) a cost advantage. Perhaps the next shuttle should be a lighter manned vehicle with less cargo capacity, and a giant simple lifting body for cargo. Separate the manned part from the cargo part.

To your last sentence, exactly! The Russians just sent up an unmanned re-supply vehicle, which successfully docked with the International Space Station. I don't know what ultimately happens to the vehicle, but it sure is a lot simpler than the Shuttle.

I am not opposed entirely to manned space missions, but since a human life, especially from among the best and brightest, is sacred, we should be a bit more selective in what we send them up for. As for the ISS, perhaps it would have been more practical to develop a smaller vehicle to transport humans to and from it. The vehicles that were/are initially used to transport parts of the ISS should have been designed to become a part of the ISS. That's what I call efficiency.

I don't want to take my time to do the analysis since others are being paid to do just that. But I strongly suspect that the probablity of bringing a human being back from space is inversely proportional to the size of the vehicle. The Shuttle is just too damned big to be safe.

As for the last mission of Columbia, I believe that the "experiments" that were carried out were not worth the dollars, much less the lives of the seven astronauts. Yes, you may say that we have to transport people back and forth between earth and the ISS, now that we have the ISS, but how in the hell do you justify a half billion dollars to study spiders?

And before you start flaming, let me say that just before retiring from an aerospace company I was involved in a contract with the Naval Research Lab to conduct a "space experiment" on the Shuttle. It involved superconductivity. There was absolutely no way that the device would act differently in space than it did in our laboratory, but NRL spent hundreds of thousands of dollars to shoot it up into space - and they confirmed my analysis. And the astronauts received acclaim. But I feel that they were risking their lives for nothing, unless they were simply satisfied with just being in space.

27 posted on 02/08/2003 4:35:24 PM PST by jackbill
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To: Liberal Classic
A friend at NASA's Marshall Space flight Center in Huntsville, Alabama told me today that all his engineer friends were working on their resumes. After the Challenger disaster, NASA dithered for 2.5 years before using the shuttle again. How long this time?

If you recall, many of the "contractors" were laid off after the Challenger accident. However, not one federal government worker at NASA was laid off (RIF'd). What did they do during that 2 1/2 years? Obviously, those who were involved with the booster rockets were monitoring the developments at Thiokol. But what were all of the other NASA folks doing?

Bottom line, if there is a delay in launches of future Shuttles, I doubt that any - ANY - government workers will be affected. Contractor employees will be though.

That's just how it works with "government jobs".

28 posted on 02/08/2003 4:40:11 PM PST by jackbill
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To: Liberal Classic
Bump
29 posted on 02/08/2003 6:45:22 PM PST by Valin (Age and Deceit, beat youth and skill)
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To: 537 Votes
Their minds must be clouded by something.

The committees. You know what happens with committees. The one person who really knows how to get the job done has to sit and listen to a bunch of other people with other agendas. Then he gets outvoted. It comes down to committees because the funding comes from somewhere else not under the control of the one person. Program administrators then take over. They, too, don't know how to get the job done, but they sure know how to administer the project. The one person who knows how to get the job done sometimes is allowed to get the job done, but usually gets marginalized and eventually wanders off before he is booted out. So there's the project, and there's the funding, and the original objective will not be accomplished.

30 posted on 02/08/2003 7:42:32 PM PST by RightWhale
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To: Liberal Classic
NASA is the entire reason we've gotten nowhere in space exploration, and until they are locked down, and their brain-trust dispersed to private industry, we will continue farting around with silly Near-Earth Orbit ventures that are pointless save to spend government money in influential states like California, Texas and Florida.

When's the last time you found yourself in awe of our exploits in space? I mean, really?

The whole program has become mainly a vehicle for expressions of multi-culturalism (every year we get someone who is the "first" of his her color/nationality/ethnicity/religion/social set to fly into "space.")

There are no plans to return to the moon, none to Mars, none to look at commercial exploitation of the asteroid belt, e.g.

Space exploration is as dead as our latest Shuttle crew, and it will remain that way until someone figures out how to make a solid buck from it, and governments (including and especially the U.N.) get out of the way.

31 posted on 02/08/2003 7:47:00 PM PST by Illbay
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To: Illbay
When's the last time you found yourself in awe of our exploits in space? I mean, really?

Trying to give an honest answer, when I saw the Hubble Deep Field I was struck with awe. Then again, that might not qualify as our exploits. My layman's opinion is that Hubble has been good publicity and good science.

However, more to your point, I would agree that the national space program has stagnated somewhat. Even if you consider the moon landings a publicity stunt, which I do not entirely, the unity of purpose that nasa had during the Apollo program seems like a totally different NASA to me than the one of today.

It's kind of a chicken and egg scenario, in which NASA has no concrete goal to work towards so there is no solid support, but NASA doesn't receive the support nationally because to does not have one, over-riding goal which everyone understands. That's one thing the moon landings had that today's NASA doesn't, the public perception of doing something concrete.

Sure, they're doing things, even a lot of different things, even scientifically valuable things. However, there is a disconnect between what NASA is doing and the relevance those projects have on the life of the average person. Even if the moon landings were little better than a publicity stunt to shame the Soviets, that was something people could easily wrap their brains around. Everyone knew why we were doing, as it had direct connections to the Cold War.

So, in my layman's opinion, this is what NASA lacks today. People understand that NASA is doing things with our tax dollars, but there isn't an easily identifible thing it does that people can recognise, other than the shuttle. Now that the shuttle has had another catestrophic failure, this draws serious doubts into NASA's whole mission. I do not mean to lessen the sacrifice that the crew made when I say this, but maybe this will be a good thing for NASA in the long run.

I would wholeheartedly agree that private industry needs to be involved, and that until there is the potential for profit making space exploration will be limited. But at the moment, NASA is the big governmental program which is charting these new territories, as the opportunity costs for space travel are still too high in the private sector for anything other than manned probes. But, if we are going to have this federal program, what should it be doing? Watching spiders float about in a confused fashion?

What I think NASA could be doing ties in as neatly with national policy as the moon landings did with military technology, and that is energy policy. Energy policy is on everybody's minds, as much or more than the Cold War was in the late 50s early 60s.

In short what I think NASA should be doing is applying themselves towards one large and critical national problem, that of energy policy. I am speaking specifically about solar power satellites in geostationary orbit which beam down power in microwave frequencies. Though it is often said that our economy runs on oil, I would be more inclined to say our economy runs on electricity. We just use combustion for some specific things, but electricity is in every engine that is not powered by steam.

If NASA applied itself towards helping produce electricity, it is a tangible goal when the common man can easily understand. Not because the common man needs a dumbed down NASA, just the opposite. Rather it is something that everybody needs, which is to say energy. It gives them a reason to develop mineral resources near earth orbit, and a roadmap for jumpstarting private investment in the area. Energy production has a profit motive which the "pure" sciences to not. It also provides an alternative to nuclear enery generation even though I happen to support nuclear power, because uranium is a limited resource as with fossil fuels.

This is my layman's idea on how to make a buck from space exploration.

32 posted on 02/08/2003 9:23:18 PM PST by Liberal Classic (Quemadmoeum gladis nemeinum occidit, occidentis telum est.)
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To: Illbay
Typo alert: ...as the opportunity costs for space travel are still too high in the private sector for anything other than unmanned probes.

And now to distract you from my typograpical errors, the Hubble Deep Field:


33 posted on 02/08/2003 9:28:14 PM PST by Liberal Classic (Quemadmoeum gladis nemeinum occidit, occidentis telum est.)
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To: Liberal Classic
Is their anybody at NASA who would still go up in a shuttle today? I heard that it's anywhere 1-75 or 1-150 chance of loss each flight. If it yes that lets fly! if it's no than lets hire some one who will. Todays thinking is that risk must not be managed or bet against, just avoided at all cost! Going to space must be risky and we must keep going back and winning more than we lose!
34 posted on 03/11/2003 9:03:14 PM PST by allhands
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To: Liberal Classic
The large space colonies woul be really cool, but we're going to have to be a strong spacefairing nation to even have a rationale to build those. We'll need large mining capacity on the moon and asteroids with extremely cheap methods of transport in the inner solar system. I could envision the rationale being the same as what started cities along rivers. You're right next to a crucial spot where a lot of material passes through, so why not build a way-station at that point to accomodate the transfer of these materials and make money off of it. It might end up that L1 could be the big "hot spot" of space development with L5 reserved for outbound payloads to the outer solar system.
35 posted on 03/11/2003 9:36:19 PM PST by Brett66
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To: Brett66; allhands
Yes, I agree that there are a lot prerequisites that need to be met before we get anywhere near ready to build space habitats. It boils down to economic incentive, and frankly I do not believe that government areospace contracting provides enough profit motive. An important part of any economic incentive perhaps, but NASA and the DOD by themselves are not going to propel us into space. There needs to be some sort of "gold rush" or other motivation that spurs private industry into action.

Don't misunderstand me, I love NASA and have fond memories of watching the moon landing as a child. I think they are important player in a national space program, but I fear they have lost their focus. What is needed is some sort of over-riding goal or need that will prove to the American taxpayer why we are spending vast amounts of money on it. I don't think that there is one thing that has captivated our national attention with regards to the space program since the moon landings. The moon landings themselves may not have had much economic impact, but in terms of moral and national defense I believe they were vital.

Since the moon landings there hasn't been one thing that everyone can easily conceptualize as to *why* we are up there in orbit. Most people recognize the value of the pure sciences but pure science doesn't galvanize the public to the same extent that the Cold War did. I think that the Shuttle plays an important role in post-Cold War space exploration, but it has become and end to itself not quite the means to an end it was promised to be. Likewise with the space station formerly known as Freedom, ISS. In my opinion ISS has been a bigger boondoggle than the Shuttle, since the Shuttle has multiple applications, including military missions. I have always thought that having the space station when we also have the Shuttle is like building a cabin in the woods when we also have a Winnebago. It costs a lot of money just to drive the RV out to the cabin. Are what we're doing at the cabin things we cannot do in the RV? Do we really need more long-term studies on the negative effects of weightlessness?

The precusor to mining initiatives must come from private industry. We have to crawl before we can walk, and we must have some incentive to take those first steps like a parent coaxing a toddler to take those first uneasy steps. I know we're going to skin our knees. But without some tangible motivation, will we ever want to try again after we lose more astronauts?

What is that motivation going to be? The last century had the Cold War. I don't really want the same situation to occur, though I see the possibility of another space race with the Chinese. Military applications are a perfectly valid motivation for development of new technologies, and space exporation is no exception to this. However, a Cold War II will be a very dangerous thing, and I would hate to think of another "missle crisis" happening with some foreign power who is, dare I say it, less sane than Nikita Kruschev. I'd rather that the motivation comes from an economic expansion rather than a military expansion.

An economic solution to the problem must come from a significant economic need, it must be for a reason everyone can understand, and everyone must be able to invest in it, and likewise everyone must be able to reap benefits from it. The colonization of the New World fit this bill, as did the colonization of the American West. Also, precursor technologies enabled the expansion to occur. In these cases, population pressure caused them to be economically viable. I am not suggestion that population pressure alone will enable space colonization, what I am saying is precursor technologies must be developed to first to solve present problems.

What is one far-reaching concern these days which has almost the impact of the Cold War? My answer would be energy policy. Energy police has almost, if not equal national security interest as does the military. Often, energy police and military policy overlap. However, energy police also has direct impact on the daily lives of us all, and it has a peaceful component as well.

A lot has been written on this topic by authors more authoritative than me, but in short I am talking about microwave power satellites. Solar power has great potential, but its major drawback is that the source of enery (the sun) is obscured by the atmosphere and planet Earth itself. There is that pesky nighttime, clouds, that ocean of air that reduces the efficiency of solar power. The greenies don't seem to care about the inefficiencies of solar power, though they recongnize its potential. The solution to the problem of solar power is to collect it from geostationary orbit where there are no clouds and available sunlight 23 hours per day and transmit the energy to the earth in a wavelength that isn't affected by the atmosphere.

I believe solar power satellites can solve our enery problems, and help us wean ourselves from foreign oil. People say our economy runs on oil, but I don't really believe this. I believe our society runs on electricity, and that oil is a secondary fuel used to augment the creation of mechanical energy and the production of electrical power. I do not believe this would destroy the petrochemical industry, either, because petrochemicals make such valuable and useful chemical feedstocks for plastics, machine oils, and so on. Seems rather wasteful to burn it all as fuel.

What I think NASA needs to do is apply itself to the solution of national energy problems. This will do several valuable things to the American people as well as to NASA. It will give NASA a goal of national importance. There will be no question as to why NASA is spending vast amounts of money. It gives NASA a tangible and achievable goal. It gives NASA a definitive direction and focus. And ultimately it will ultimately provide energy to us all, a general benefit. It will be developing an industry will be able to leverage the profit motive to achieve its goals. And in the long run, it will develop the precursor technologies needed as a stepping stone to space exploration.

This is my plan. Vote for me. :)

(gotta get back to work)
36 posted on 03/12/2003 9:00:13 AM PST by Liberal Classic (Quemadmoeum gladis nemeinum occidit, occidentis telum est.)
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