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Boeing faces challenges in dash to assemble Dreamliner
Seattle Post-Intelligencer ^ | May 16, 2007 | Skip ads and navigation

Posted on 05/16/2007 10:00:43 PM PDT by skeptoid

Systems not installed.

Workmanship issues with the horizontal stabilizer.

Temporary fasteners that will have to be replaced.

That's only some of what 787 workers at The Boeing Co.'s Everett plant face as the mad dash begins to get the first Dreamliner assembled and out the factory door by July 8.

Judging by what one source described -- and has personally seen -- it's a good thing Boeing is prepared for the extra work that it will take to get that first plane finished on time.

Boeing executives have stressed that the company has contingency plans to deal with any number of issues related to 787 production, manufacturing and final assembly in order to keep the program on schedule.

"The joke around here is that they will beat us if they have to, but that first plane is going to be finished on time," one Boeing mechanic at the plant said Wednesday after the last of the large 787 structures was delivered by the Large Cargo Freighter called the Dreamlifter.

(Excerpt) Read more at seattlepi.nwsource.com ...


TOPICS: Business/Economy; Culture/Society; US: Washington
KEYWORDS: aerospace; boeing; dreamlifter; dreamliner
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.....The large 787 structures arrived with many temporary fasteners -- painted red to indicate that they can't go on the finished airplane. ...


Good Photo Gallery

1 posted on 05/16/2007 10:00:48 PM PDT by skeptoid
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To: Paleo Conservative
AERO-BOING

Are those 'proud' rivets on the humpback?

2 posted on 05/16/2007 10:03:51 PM PDT by skeptoid (AE, AA , MBS with clusters)
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To: skeptoid

That link goes to this thread.


3 posted on 05/16/2007 10:07:45 PM PDT by Still Thinking (Quis custodiet ipsos custodes?)
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To: skeptoid
HERE IS THE Photo Gallery
4 posted on 05/16/2007 10:07:55 PM PDT by skeptoid (AE, AA , MBS with clusters)
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To: skeptoid

Coordinated chaos. So what’s new? I was on the assemblyline of the first DC-9’s back in ‘66. If anything could go wrong, it did. The things took off, flew, and still are.


5 posted on 05/16/2007 10:10:50 PM PDT by rockinqsranch (Dems, Libs, Socialists...call 'em what you will...They ALL have fairies livin' in their trees.)
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To: rockinqsranch

this whole article gets filed under “duh!”


6 posted on 05/16/2007 10:13:02 PM PDT by John Valentine
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To: rockinqsranch
Coordinated chaos. So what’s new?.....

Back in 66 I'll bet all the components that were manufactured far away were truckable and 'conventional', i.e. same type of part as before, different specs.

These are huge assemblies from Japan, Italy, South Carolina and Kansas that have got to fit some pretty close tolerances and you can't modify, bend, hammer them into shape. Same kind of chaos, but the goal is to get the assembly process down to THREE DAYS.

That's what holds my interest. This has never been done before.

7 posted on 05/16/2007 10:24:07 PM PDT by skeptoid (AE, AA , MBS with clusters)
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To: John Valentine
this whole article gets filed under “duh!” Welcome to the Seattle MSM where every article is written for the "duh" audience by liberal morons who hate Boeing because it's an successful capitalistic company. Especially for the bolsheviks at the Seattle-P.I.
8 posted on 05/16/2007 10:44:47 PM PDT by Proud_USA_Republican (We're going to take things away from you on behalf of the common good. - Hillary Clinton)
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To: skeptoid

Granted back in ‘66 we made the airframe from scratch in Long beach.

Perhaps it’s a first for a project of this magnitude, but Boeing is a well established company that has established a reputation for innovation and success. I doubt this is anything but very exciting for those involved.

The facilities in Japan, Italy, South Carolina, and Kansas most certainly were attended by Boeing Engineers to ensure dimensions and quality of product prior to shipping those components to Washington for assembly.

There will be bugs in the coordination of efforts to reach the goals they intend, but nothing that cannot be fixed, and nothing as devastating as EAD’s dilemma.

Coordinated Chaos is simply the term one becomes accustomed to in any new project undertaken, especially as the project closes upon the date of promise.

Been there, Done that multiple times in various projects. Probably why I had grey hair before I was twenty.


9 posted on 05/16/2007 10:50:25 PM PDT by rockinqsranch (Dems, Libs, Socialists...call 'em what you will...They ALL have fairies livin' in their trees.)
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To: skeptoid
Temporary fasteners that will have to be replaced.

What?

10 posted on 05/16/2007 11:04:13 PM PDT by gilor (Pull the wool over your own eyes!)
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To: gilor

INDEXING HOLES?


11 posted on 05/16/2007 11:32:10 PM PDT by skeptoid (AE, AA , MBS with clusters)
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To: rockinqsranch
.....nothing as devastating as EAD’s dilemma. ....

"EAD's dilemma" - you've coined a phrase; or perhaps a new name for the 380!

Good one.

12 posted on 05/16/2007 11:41:57 PM PDT by skeptoid (AE, AA , MBS with clusters)
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To: All

.. and I bet Boeing mandated the use of the same software version of their CAD systems...:^)

... preventing the Airbust software screwup with different assembly/design locations... for those of you who forgot...:^)


13 posted on 05/17/2007 12:51:53 AM PDT by az_gila (AZ - need less democrats)
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To: az_gila

CATIA in the case of both companies, which comes originally from a French aircraft company: Dassault Systems (which, AFAIK, is independent of EADS < }B^).


14 posted on 05/17/2007 1:35:27 AM PDT by Erasmus (This tagline on paid leave, pending the deportation hearing.)
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To: skeptoid

I think that is the ugliest plane I have ever seen....at least on the outside. Must be something else on the inside.


15 posted on 05/17/2007 2:35:33 AM PDT by SWEETSUNNYSOUTH (Help stamp out liberalism!)
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To: SWEETSUNNYSOUTH
That's not the Dreamliner, it's a transport used to deliver subassemblies to the final assembly location.


16 posted on 05/17/2007 2:58:35 AM PDT by Fresh Wind (Vaclav Klaus: "A whip of political correctness strangles their voice")
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To: Fresh Wind

My mistake....Thanks.


17 posted on 05/17/2007 3:44:29 AM PDT by SWEETSUNNYSOUTH (Help stamp out liberalism!)
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To: skeptoid

Bump


18 posted on 05/17/2007 3:54:42 AM PDT by missnry (The truth will set you free ... and drive liberals Crazy!)
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To: rockinqsranch

Till that baby takes, flies and lands in one piece, everyone is scared sh-tless.


19 posted on 05/17/2007 4:03:18 AM PDT by appeal2 (R)
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To: appeal2

Of course there is high anxiety. That’s good as it means the flying public gets an aircraft that has team care and concern in every detail. Makes one feel safer already.


20 posted on 05/17/2007 4:20:17 AM PDT by rockinqsranch (Dems, Libs, Socialists...call 'em what you will...They ALL have fairies livin' in their trees.)
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