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Space Age Metal: New Titanium Alloys Near 'Magic' Strength Threshold
Space.com ^ | 22 April 2003 | Robert Roy Britt

Posted on 10/01/2005 6:10:57 PM PDT by strategofr

Every time an astronaut gets off the ground, he or she owes a debt to the Wright brothers, not just because the boys dared to fly, but because they were smart enough to use a newfangled aluminum alloy to lighten the load of their engine and make flight possible.

The art and science of creating new, lighter and stronger metal alloys has progressed remarkably in the intervening 100 years. But many scientists now envision a looming limit to this progress owing to a mature science that will now make only incremental gains.

Then along comes Takashi Saito, a Japanese researcher who appears to have shattered the glass ceiling on metal-alloy development limitations.

Saito, of the Toyota Central Research and Development Laboratories, and his colleagues have jettisoned the traditional art approach to alloy development -- the trial and error used at Kitty Hawk and everywhere since -- and turned to pure science, specifically quantum mechanics and high-powered computer computation, to create new mixtures of metal which, one outside scientist says, have spectacular properties of strength and flexibility.

In the April 17 issue of the journal Science, Saito's team writes that their titanium-based alloys exhibit "super" properties, such as ultrahigh strength and super elasticity. The new materials could prove useful for spaceflight, where precision operations are conducted in ruthless conditions.

The alloys approach "magic" upper property limits that previous methods could not attain, the scientists say.

Alloys of myriad mixings are used in various parts on satellites, deep space probes and the shuttle fleet. The new alloys could be particularly suitable for ultralightweight springs, as one example, or other "precision instruments for use in rugged environments such as in outer space," the researchers report.

To develop an alloy, researchers add one ore more so-called solute elements to a metallic solvent, such as aluminum or titanium, explains Gary Shiflet, who wrote an analysis of the new results for the journal. But there is a practically infinite number of possible atomic combinations that, in the end, result in wildly differing structural properties.

Saito's group has made "major advances in specific material properties that would be exceedingly difficult to achieve by trial and error," says Shiflet, who works in materials science and engineering at the University of Virginia.

The result, Shiflet says, is an alloy with "spectacular properties" and the promise of materials that "may have the strength to carry a load and be able to perform another distinctive capacity, such as sensing damage and perhaps even repairing themselves."

Shiflet said the discovery, and the computer work that drove it, are incentives for other researchers to concoct new metal mixtures.


TOPICS: Japan; Technical
KEYWORDS: superalloy; supermetal
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To: strategofr
A U.S. company, QuesTek, is doing similar work.
101 posted on 10/01/2005 10:16:40 PM PDT by AZLiberty (Binary: The Power of Two)
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To: Sender
I have this fantasy that will no doubt become reality during my lifetime; a sword that cannot be damaged and which will cut through most everything.

See this Wired article about QuesTek's efforts in this area.

102 posted on 10/01/2005 10:23:21 PM PDT by AZLiberty (Binary: The Power of Two)
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To: badpacifist
Japanese steel just hasn't been the same since Hattori Hanzo retired

LOL! ...This is my finest work/sword. If you meet Budda, he will be cut.

103 posted on 10/01/2005 11:04:47 PM PDT by skinkinthegrass (Just because you're paranoid, doesn't mean they aren't out to get you :^)
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To: strategofr; cyborg
...where precision operations are conducted in ruthless conditions.

Kinda sounds like the Cross Bronx Expressway.

104 posted on 10/01/2005 11:06:57 PM PDT by Petronski (I love Cyborg!)
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To: TWohlford
And motorists... among them some Freepers... will still flip us the bird for having the gall to ride on THEIR roads.

Oh yeah, you betcha'!! I always enjoy honking my horn as I pass a bicyclist on my right at 50mph, with a foot to spare! Great fun!!

105 posted on 10/01/2005 11:16:28 PM PDT by ExtremeUnction
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To: Old Student
For the Trig. Math Challenged, try This handy URL: http://www.freerepublic.com/focus/new/1486845/post/page=3
106 posted on 10/01/2005 11:19:10 PM PDT by skinkinthegrass (Just because you're paranoid, doesn't mean they aren't out to get you :^)
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To: Old Student
For the Trig. Math Challenged, try This handy URL:
107 posted on 10/01/2005 11:20:10 PM PDT by skinkinthegrass (Just because you're paranoid, doesn't mean they aren't out to get you :^)
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To: Squantos
Wasn't the sugar free sweetner aspertame (sp?) a rat poison in development ?

As a lapsed chemist, that seems highly improbable. That particular artificial sweetener, like most other artificial sweeteners, has a chemical structure very similar to normal food sugars and alcohols (which can also be used as sweeteners e.g. sorbitol and all those other -ol ingredients). There is nothing in its structure that would suggest any kind of overt toxicity one would normal associate with an engineered poison, certainly not in mammals at least. It does have a methanol/formaldehyde metabolic pathway that people fixate one, but far less in practice than one would get from eating fruit, and humans are well-adapted for dealing with modest quantities of methanol metabolites.

Contrary to some popular belief, many artificial sweeteners including the one in question here are not much more than engineered super-sugars. The secret is that they while they have the same caloric content per gram as your typical sugar, they are so insanely sweet that only miniscule quantities are needed rather than the heaping quantities of sugar required for equivalent sweetness. Several natural sugars are much sweeter than conventional sugar, but it is generally cheaper to design and manufacture such sweeteners since they tend to be simple molecules.

108 posted on 10/01/2005 11:29:48 PM PDT by tortoise (All these moments lost in time, like tears in the rain.)
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To: RightWhale
Titanium would be excellent in SUVs. Strong, light, and capable of maintaining structural integrity at Mach 2+.

Gas milage would be great also.
109 posted on 10/01/2005 11:33:19 PM PDT by Talking_Mouse (Indeed I tremble for my country when I reflect that God is just... Thomas Jefferson)
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To: tortoise

My point was things are discovered by accident at times , thanks for the take on the artifical sweetner.


110 posted on 10/01/2005 11:37:15 PM PDT by Squantos (Be polite. Be professional. But, have a plan to kill everyone you meet. ©)
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To: Squantos
My point was things are discovered by accident at times , thanks for the take on the artifical sweetner.

Overkill on my part, eh? :-)

111 posted on 10/01/2005 11:41:40 PM PDT by tortoise (All these moments lost in time, like tears in the rain.)
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To: tortoise; Squantos

Aspartame is a simple dipeptide. That's 2 normal amino acids that you'd normally get by eating any protein source. The tinfoilers say all sorts of bad things about it. Discovered during rat poison developement is a new one. LOL!


112 posted on 10/01/2005 11:46:04 PM PDT by spunkets
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To: tortoise

LOL.....Oh no....just killed my favorite urban myth....:o)


113 posted on 10/01/2005 11:48:53 PM PDT by Squantos (Be polite. Be professional. But, have a plan to kill everyone you meet. ©)
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To: spunkets

Isn't VX pure protein ?........:o)


114 posted on 10/01/2005 11:50:16 PM PDT by Squantos (Be polite. Be professional. But, have a plan to kill everyone you meet. ©)
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To: Squantos

:)


115 posted on 10/01/2005 11:55:35 PM PDT by spunkets
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To: Squantos
Isn't VX pure protein ?

Absolutely. I take VX supplements to bulk up.

BEEFCAKE!

116 posted on 10/01/2005 11:55:48 PM PDT by tortoise (All these moments lost in time, like tears in the rain.)
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To: tortoise; spunkets

That's all I can do to bump this thread.....nite ya'll !


117 posted on 10/01/2005 11:59:35 PM PDT by Squantos (Be polite. Be professional. But, have a plan to kill everyone you meet. ©)
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To: Criminal Number 18F
Toyota is a gigantic company with many interests ranging from mining to space. A few years ago they certified an aero-engine (which was then never produced) and they had Scaled Composites build a proof of concept aircraft which was tested under great secrecy for about two years.

Yes -- and Honda looks like it will actually go into the small jet market: http://www.freerepublic.com/focus/f-chat/1467663/posts

118 posted on 10/02/2005 12:10:32 AM PDT by snowsislander
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To: UCANSEE2
Imagine what would happen if these were used in the Moller SkyCar?

Right now these things have vertical liftoff, can cruise at 350mph and have four hour fuel capacity. Can carry four people.

Imagine.

Imagine the nuts out there driving, flying.

119 posted on 10/02/2005 12:45:39 AM PDT by this_ol_patriot (What's good for the goose and all that.)
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To: Talking_Mouse

Depends on how much you want to spend up front to save a gallon of gas. For me it's about half the price of a gallon of gas. After the first 50,000 miles or so I might actual say a buck.

The average car costing about $20,000 gets about 27 miles to gallon. To keep the number even use $2.70 a gallon. What is fair price for a car that needs no fuel? 120,000 mile fuel cost would be $12,000. Assuming no change in performance, confort, safty, etc., I'd pay $26,000 for it. What would you pay?

TI springs are already available:

"Titanium alloy suitable for spring manufacture is approximately 40 times more expensive than spring making steel alloys. Since the titanium spring is typically 60% as heavy as steel we can assume the material required costs about 25 times as much. At first glance this would appear prohibitive. In practice the retail price of the spring is rarely this high, though it is often 4 to 5 times as much."


120 posted on 10/02/2005 12:57:23 AM PDT by John Jamieson (Hybrids are a highway around CAFE, that's all they're good for.)
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