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To: Dead Corpse; TASMANIANRED; Irish_Thatcherite; Darksheare; Eaker; All; y'all
DC,
this is the fifth bokken I have made in the last 12 years.
I have also made two wood scabbards.
Pre-planning and careful sequencing of operations is key.
This is the most complex, and the most precision-driven, as it is to be a doppelganger of a specific blade rather than a simple training tool.
All have come out well, even the very first one.
Add the results of the bow project, and I am inclined to suspect I may simply have a knack for this sort of thing.

Updates:

shaping the leading edge into a "bullet" radius:

step#1 - guidelines for first planing: step#2 - guidelines for second planing:

Step#3 - smoothing planed angles into a filed radius:

detail of finished radius:

pic of guard blank (1/4" hotrolled steel, cut with plasma cutter) and sheet brass for miscellaneous furniture:

The guard blank is VERY heavy.
I shall cut out the oval for the hilt after I finish the bokken.
I shall have to pierce it and remove a fair amount of meat with files, in order to approximate the original's weight.
However, that shall wait until I shape the spine.
I shall be making a template for that, as it is to come to a clean and centered edge.
The leading edge is a simple eyeball-radius, and thus needed no such guide.
Fabricating the guide will be this evening's project.

3,735 posted on 06/20/2006 9:49:01 AM PDT by King Prout (many complain I am overly literal... this would not be a problem if fewer people were under-precise)
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To: King Prout

Lookin' good. I'll be interested to see how the balance turns out. Where the heck did you get that tsuba blank from? The thing looks like it's almost a 1/4" thick!


3,736 posted on 06/20/2006 10:16:11 AM PDT by Dead Corpse (It is not the oath that makes us believe the man, but the man the oath.- Aeschylus)
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To: King Prout

I have been looking at white oak all day today (slipping door panels), and I come home just to see more!!


3,747 posted on 06/20/2006 11:18:12 AM PDT by Irish_Thatcherite (A vote for Bertie Ahern is a vote for Gerry Adams!| IRA supporters on FR are trolls, end of story!)
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