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New MIT Tech Could Cut Oil Refining Energy by 90%
Scitech Daily ^ | June 05, 2025 | Anne Trafton, Massachusetts Institute of Technology

Posted on 06/05/2025 5:57:05 AM PDT by Red Badger

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1 posted on 06/05/2025 5:57:05 AM PDT by Red Badger
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To: Red Badger

Cool. Like desalination on steroids.


2 posted on 06/05/2025 6:06:35 AM PDT by HYPOCRACY (Wake up, smell the cat food in your bank account. )
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To: Red Badger
...carbon dioxide emissions...

I long for the day that the influence of DJT policies eliminate such thinking and I can read an article absent such psychotic language.

Hold thy breath? Nay.

Besides, absent action by the worthless Congress, it will snap back like a coiled spring when he's gone.

3 posted on 06/05/2025 6:07:23 AM PDT by logi_cal869 (-cynicus the "concern troll" a/o 10/03/2018 /!i!! &@$%&*(@ -')
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To: Red Badger

Coffee filter applied to oil?


4 posted on 06/05/2025 6:07:35 AM PDT by Bayard
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To: Red Badger

Interesting. I’d think it would make oil refineries a lot safer, too.


5 posted on 06/05/2025 6:09:22 AM PDT by HartleyMBaldwin
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To: Red Badger

Interesting. If they can truly make this commercially viable in is a game-changet in the refining business.


6 posted on 06/05/2025 6:09:25 AM PDT by Spacetrucker
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To: HartleyMBaldwin

And smaller...........................


7 posted on 06/05/2025 6:10:07 AM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: HartleyMBaldwin

Immensely so. The “cracking” unit in a refinery is subject to explosions on occasion.


8 posted on 06/05/2025 6:11:46 AM PDT by Spacetrucker
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To: Red Badger

And cheaper to build, probably. Whether cheaper to operate would likely depend on the cost and service life of the membranes.


9 posted on 06/05/2025 6:15:34 AM PDT by HartleyMBaldwin
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To: HartleyMBaldwin

“Whether cheaper to operate would likely depend on the cost and service life of the membranes.”....and Union contracts.................


10 posted on 06/05/2025 6:20:28 AM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: Red Badger
Not that simple.

How much heat and pressure are required to push the molecules through a membrane? What about impurities clogging the membrane? Because something works on a small scale does not make it feasible for commercial production.

11 posted on 06/05/2025 6:23:22 AM PDT by kickstart ("A gun is a tool. It is only as good or as bad as the man who uses it" . Alan Ladd in 'Shane' )
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To: Red Badger

The paper makes no mention of what types of crude oil this membrane cold be applied to. I’m not a petroleum engineer, but I’d think you’d have a hard time pushing medium, heavy, and extra-heavy crude oils through a membrane. It could be applicable to light crude oils, but these are only 15-20% of global reserves.

Early in my career, I burned “Bunker C” fuel which is the “bottoms” from the distillation process. After distillation, refineries use vacuum distillation to reduce the boiling point of “Residual Oil” and what comes out the bottom of that process is Bunker C. It’s nasty stuff, lots of sulfur and metals, and must be heated 24x7. Stop heating it and it freezes into a block of solid tar.

Heavy Oil (API < 22.3°): 25–30% (~430–520 billion barrels)
Driven by Venezuela (303 billion barrels, mostly heavy/extra-heavy) and Canada (171 billion barrels, oil sands). Smaller contributions from Mexico, Colombia, and Middle Eastern heavy fields (e.g., Iraq, Kuwait).

Medium Oil (API 22.3°–31.1°): 50–60% (~865–1,040 billion barrels)
Dominant in Saudi Arabia, Iran, Iraq, Russia, UAE, and Kuwait, where conventional fields produce medium crudes. This is the largest category due to the prevalence of these fields.

Light Oil (API > 31.1°): 15–20% (~260–345 billion barrels)
Significant in U.S. shale (tight oil), Saudi Arabia (Arabian Light/Extra Light), Libya, and Nigeria. Light oil’s share is growing with shale but remains smaller than medium.


12 posted on 06/05/2025 6:24:16 AM PDT by ProtectOurFreedom (“Diversity is our Strength” just doesn’t carry the same message as “Death from Above”)
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To: Red Badger

Usefulness would depend on how long the separation process takes. E.g., by how much does this change the amount of time it takes to produce a barrel?


13 posted on 06/05/2025 6:28:36 AM PDT by fruser1
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To: ProtectOurFreedom

Thank you for pointing this out. It is exactly what I was going to say.

There is a big difference in refining Light Sweet Crude and Heavy Sulfur Crude. To the point that many countries/companies just can not do it cost effectively. Which is why the refineries in the Gulf coast of the USA do so much of it. It is also why we IMPORT this oil from other countries. Then export distillants like diesel.

They used to say that the crude from Quaker State was so light and pure you could pump it right out of the ground and put it into your engine. Arnold Palmer wouldn’t put anything else in his tractor.
Not so much for the stuff coming from Venezuela and the oil sands of Alberta.


14 posted on 06/05/2025 6:37:09 AM PDT by woodbutcher1963
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To: Red Badger

Three decades ago an oil refinery was proposed to be built near Mobile, Arizona. Unfortunately, the Greenies put the kibosh on it under the pretext of the danger of pollution from the refinery.

Would this technology allay those fears?


15 posted on 06/05/2025 6:43:56 AM PDT by Jeff Chandler (ghostwalkgettysburg.com)
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To: Jeff Chandler

No. They fear the product, not the process....................


16 posted on 06/05/2025 6:45:09 AM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
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To: woodbutcher1963

Yes, the worst of the worst are:
Orinoco oil, from Venezuela’s Orinoco Belt, is primarily extra-heavy crude oil or bitumen. It is not extracted as a solid but as a highly viscous liquid, often resembling tar. Its high viscosity and density (API gravity typically 8–10°)

Athabasca Oil Sands from Alberta are bitumen mixed with sand, clay, and water.


17 posted on 06/05/2025 6:50:04 AM PDT by ProtectOurFreedom (“Diversity is our Strength” just doesn’t carry the same message as “Death from Above”)
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To: Red Badger

“potentially allowing it to be scaled up for widespread use”

Journalists are crap. Completely useless after the 24 hr. news cycle was adopted. They have to make S up and speculate to produce


18 posted on 06/05/2025 7:03:55 AM PDT by Justa (Our constitution was made only for a moral and religious people....)
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To: Red Badger

The question I would ask is cost of conversion of heavy crude fractation.

Also, how long would the filters last before plant would have to be taken down to clean/replace filters.

In Texas we crack a lot of heavies from West Texas and other countries.


19 posted on 06/05/2025 7:08:02 AM PDT by eartick (Stupidity is expecting the government that broke itself to go out and fix itself. Texan for TEXIT)
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To: Red Badger

Very cool. I wondering how much the filtration process cost for filters, pump pressure, unusable waste etc. This process isn’t cost free.

I’d bet the a good chunk of the energy used in current distillation is generated using other wise low grade or nearly useless by products.

The savings is probably only a small fraction compared the headline. But the 100 mpg carburetor is out there somewhere too.


20 posted on 06/05/2025 7:10:16 AM PDT by FreedomNotSafety
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