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A Final Push for the Bedeviled, Beloved Osprey
The New York Times ^ | 07/06/03 | LESLIE WAYNE

Posted on 07/05/2003 1:49:46 PM PDT by Pokey78

PATUXENT RIVER
NAVAL AIR STATION, Md.

IN the clear summer sky, the V-22 Osprey was showing its stuff. It went backward, zoomed at an angle, hovered close to the ground and then shot straight up into the air. Buck Rogers himself couldn't have created a more dramatic sight: a hybrid craft, half helicopter and half airplane, that danced in the sky and appeared to defy the laws of aerodynamics.

It was exactly the performance the Marine Corps wanted to show.

After two decades in development, the Marines, along with the Osprey's contractors, Boeing and the Bell Helicopter subsidiary of Textron, are making their final push to gain Pentagon approval for the Osprey, an aircraft as high in promise as in problems. The government has spent more than $12 billion so far on the Osprey, which has the notoriety of having suffered three fatal crashes in test flights, leading to the deaths of 30 people, 26 of them Marines.

Still, the Marines are determined, and they see the Osprey as crucial to their mission in the world. "It won't be long before everyone wants one of these," said Col. Daniel Schultz, the V-22 program manager. It's not hard to see why. The Osprey, which can take off like a helicopter and fly like a plane, can travel twice as fast and five times as far as the Marines' current helicopter fleet, from the Vietnam era. "It's the promise of the future," he added.

It is a future that some people hope never comes. Neither the Osprey's razzle-dazzle aerobatics nor the Marine Corps's doggedness has been able to silence critics, who remain convinced that the Osprey's design is too complicated and inherently flawed, that the craft is being pushed into production without adequate testing and that it is simply too dangerous and too expensive.

"The Marines have a tremendous can-do attitude," said Philip E. Coyle III, a senior adviser at the Center for Defense Information, a military research group in Washington. "But when they're overly committed to a program like this, they can end up looking foolish as well as killing people." Mr. Coyle is a former assistant defense secretary who ran the Pentagon's weapons testing program in the 1990's.

Just last May, the General Accounting Office offered its own criticisms. It said the Osprey program "plans to enter full-rate production without ensuring that the manufacturing processes are mature" and that Osprey production continues with inadequate assessments.

But critics fear that the passion of its supporters and the weight of history will keep moving the project along. "The Osprey is on the road to recovery, and the proponents are pushing really hard," said Chris Hellman, a director at the Center for Arms Control and Non-Proliferation, a research group in Washington. "My problems with the Osprey remain. The V-22 has gotten to the point where so much money has gone into it, it will probably go ahead regardless."

 
OR maybe not. Despite this aura of inevitability, the Marines and Osprey contractors know that, given the craft's troubled history, they can afford no more missteps. Clouding their optimism is the fear that something — again — could go terribly wrong. Should the Osprey have another fatal accident, even as strong a supporter as Colonel Schultz acknowledges, "we'd be out of business."

For that reason, the Osprey's backers are pulling out all the stops. After being removed from the skies for more than a year and a half after two fatal crashes in 2000, the Osprey is undergoing a redesigned round of test flights the Marines say should silence critics and ensure that the craft is safe.

In addition, the Osprey is starring in a publicity campaign aimed at opinion makers, both inside government and out. Members of the news media, as well as members of Congress, are being brought to the naval base here to see the Osprey put through its paces.

By the end of 2005, the Pentagon will decide whether to ask Congress to finance a combat-ready fleet of 458 Ospreys — at a projected price of $48 billion. The bulk of the Ospreys would go to the Marines, with 98 for the Army Special Forces and the Navy. For the most part, the Osprey is designed for amphibious troop transport and assault.

The Osprey has also received backing from the Bush administration, which is calling for a "low rate" production of 11 test Ospreys annually in the fiscal 2004 Pentagon budget. A big boost came in May, when the Pentagon's departing weapons chief had an 11th-hour conversion and, on his last day on the job, switched from being a critic to a supporter.

That official, Under Secretary of Defense Edward C. Aldridge Jr., who previously said he had "some real problems" with the Osprey, said he had changed his mind because recent tests gave him "sufficient confidence" in its safety and reliability. In a statement, he added that the craft would provide "much-needed capability to the war fighter" and even called for increasing Osprey production above the current 11 test planes a year, of which 7 are now in the skies. A spokesman for Mr. Aldridge said he was not available to comment on his change.

Aiding the Marines' push in Washington are two formidable lobbying powerhouses, Boeing and Textron. Each is a 50 percent partner in the Osprey and has platoons of lobbyists working Capitol Hill, along with those of the Osprey's many subcontractors.

An example of their efforts was on display last month as Boeing, Bell Helicopter and the Marines jointly sponsored a V-22 media expo at the naval base here to demonstrate the Osprey's prowess to those who could spread the word. Wearing identical sea-foam-green polo shirts with a V-22 logo, dozens of Boeing and Bell employees, along with similarly clad Osprey subcontractors, set up booths in the airfield's hangar to promote their wares and echo the positive spin of the Marines. "Forward with Confidence," was the theme.

The enthusiasm of Boeing and Bell is not surprising. Right now, each Osprey has a price tag of $68.7 million; by comparison, an F-16 fighter jet costs around $20 million. One of the challenges for the Osprey program is to bring the per-craft cost down to around $58 million, a number critics say is still staggeringly expensive for a craft that is essentially a replacement helicopter.

With numbers this large, the Osprey is expected to give each company up to $20 billion over the life of the 12-year project. For Boeing, which had revenue of $54 billion last year, this is a nice additional source of cash. For Bell Helicopter, it is more important than that. Even today, the project accounts for 38 percent of the annual revenue of Bell Helicopter, which also wants to use the Osprey's tilt-rotor technology to make a commercial version of the craft. The Osprey also accounts for 6 percent of Textron's $10.7 billion revenue.

"While Boeing has a lot in development, Textron does not have any new military helicopters," said Paul H. Nisbet, an aerospace analyst at JSA Research in Newport, R.I. "This is a major program for them." Luckily for Textron, it has the Marines. "In Washington, the Marines usually get what they want," Mr. Nisbet said.

 
IN a presentation before the aerial demonstration here, Colonel Schultz defended the revised testing program that began when the Osprey returned to the skies in May 2002. In the new program, many of Osprey's initial developmental tests were eliminated — to the dismay of many critics — and replaced with ones that Colonel Schultz said were better designed to simulate battlefield conditions and address the problems underlying the crashes. The main problems involved the Osprey's aerodynamics and hydraulics.

"This has not been a fluffy flight-test program," said Colonel Schultz, with a model V-22 in his hand to demonstrate his points. "It's time to take another look at this plane. We have made incredible strides. We have confidence in this plane, and we are ready to give it to the fleet."

Not only do the Osprey's backers feel that it's good enough for the military, they also feel it is good enough for the president. They are angling to have a V-22 Osprey selected in the current competition to replace Marine One, the presidential helicopter. "It would be perfect for the president," said Bob Leder, a spokesman for Bell Helicopter.

Among the unconvinced are retired military aviators, some members of Congress and other military industry analysts. They say the problems behind the multiple crashes have not been resolved and that the complicated design is only setting up the Osprey for more tragic problems — the current optimism notwithstanding. For years, a group of retired military aviators, calling itself the "red ribbon panel," has issued one critical warning after another.

"While there are some very good design tricks, it's got the same basic problems," said Harry P. Dunn, a retired Air Force colonel who heads the group. "It's not a question of if someone gets killed, but when."

Most critics say the Osprey lacks enough maneuverability at low altitudes, and they question whether the manufacturers have solved an aerodynamic problem, called vortex ring state, that caused an April 2000 crash in Arizona in which 19 Marines died. In that condition, the craft becomes caught in its own turbulence and loses lift.

Representative Jim Gibbons, a Nevada Republican who flew F-4's in Vietnam and in the Persian Gulf war as an Air Force combat pilot, is a doubter, too. "This has all the earmarks of becoming the Edsel of the aviation industry," he said. "The Osprey is a nice tool, but is it the right tool in the circumstances?" asked Mr. Gibbons, a member of the House Armed Services Committee.

He questions Osprey's effectiveness at high altitudes, like the mountains of Afghanistan. He also says the downdraft that comes from the Osprey's powerful rotors as it hovers is so great as to make Marine rescue missions impossible, especially over water.

Yet with Boeing, Bell and Osprey subcontractors spreading V-22 work in over 40 states and 200 Congressional districts, Mr. Gibbons is one of the few critics in Congress. "The industry has a very heavy hand when it comes to making the program work in Washington," he said. "All they have to do is go to Congress with those employees."

The history of Osprey crashes casts a long shadow over the sales effort. The April 2000 crash that killed 19 Marines occurred just as the Pentagon was to decide whether to approve the Osprey. The following December, an Osprey crashed in a forest outside Jacksonville, N.C., killing four more Marines. After that crash, which was attributed to a leak in hydraulic lines, the Osprey was grounded and testing suspended.

Nearly a decade earlier, in July 1992, a test Osprey crashed into the Potomac River, killing four Boeing employees and three Marines. Even at that early date, the Osprey was catching flak. Vice President Dick Cheney, who was defense secretary at the time, repeatedly tried to halt the program, arguing that it was too costly. But every time he tried to starve the Osprey for financing, he was overruled by a Congress that kept the money flowing.

 
AT the Osprey demonstration here, Colonel Schultz and his team of test pilots put the Osprey through aerial paces intended to counter specific complaints. In a mere 12 seconds, the craft can tilt its rotor, switching from helicopter to airplane mode. As the Osprey hovered like a helicopter 25 feet off the ground, doing a tap dance of gyrations, Colonel Schultz said: "Can't maneuver? I believe this shows maneuvers."

The craft then rocked back and forth in the air, did a nose dive toward the ground, hovered, and finally put its nose in the air and headed upward. It even demonstrated that it could land with only one engine. (The other was idling.) When the Osprey finished its 15-minute show, it dropped out of the sky and put its rotors into the air. Then, one by one, each blade of the rotor collapsed downward, like fading flower petals. Once collapsed, the blades then bundled themselves together. With its blades compactly tucked away in this fashion, the Osprey showed that it would not take up a lot of space on an aircraft deck — addressing another complaint.

As he stepped out of the Osprey, Boeing's top V-22 test pilot, Thomas L. MacDonald, said the air show here explained why the Marines are so gung-ho for the Osprey. "As a former Navy airplane and helicopter pilot, I'm acutely aware of the limitations of both," Mr. MacDonald said. "With the Osprey, the Marines will be able to get to the fight without dying on the way and get out without being killed on the way back."  


TOPICS: News/Current Events
KEYWORDS: osprey
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Comment #21 Removed by Moderator

Comment #22 Removed by Moderator

Comment #23 Removed by Moderator

To: Parley Baer; All
Remember now that this story is from the New York Times which is not exactly friendly to the military. They would rather see the money spent on social programs. I would want to see more sources before making up my mind on the subject. Parley
The reason this POS of an aircraft is under consideration by the USMC is the NY Congressional delegation wants it. Bell is located in NY. The Marines have been basically told that they are stuck with it. This thing has sucked the USMC dry of all R&D funds that could be better spent on other things the Corps really needs.
24 posted on 07/07/2003 2:24:02 PM PDT by wjcsux
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Comment #25 Removed by Moderator

To: MaxPlus305
Dick Cheney canceled the F-14D. Cheney tried to cancel the Osprey a month after its first flight, even before it had flown in fixed wing mode, based on the advice of an accountant by the name of Dr. David Chu. Chu made his recommendation based solely on cost and poor math skills. When it was pointed out to Chu and Cheney that their proposal for buying CH-53Es and UH-60s would cost more than the Osprey, because more helicopters would have to be purchased than MV-22s to accomplish the same missions, they were left slack-jawed. Cheney more often than not had the fecal touch while SECDEF.
26 posted on 07/08/2003 10:49:46 PM PDT by SMEDLEYBUTLER
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To: Prof Engineer
Almost reminds me of the XB-70 Valkyrie, not meant to see service. I hate to see that much money wasted (well, some of it won't be, since I'm sure the data will be used further down the line in another project), but I want to see our troops going into combat not have to worry about whether or not they will be killed by the aircraft they are in, let alone the enemy.
27 posted on 07/08/2003 10:59:49 PM PDT by af_vet_rr
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Comment #28 Removed by Moderator

To: wjcsux
The reason this POS of an aircraft is under consideration by the USMC is the NY Congressional delegation wants it. Bell is located in NY.

Wrong. Bell is located in Texas, Boeing is located in Pennsylvania.

The Marines have been basically told that they are stuck with it.

Wrong. The Corps has been the only consistent proponent of the Osprey when everyone else has, at times, bailed out. When all the chicken littles of the world have told the Marine Corps that the Osprey won't work, the Corps has continued to thumb their nose at them. Just like when the Army, et al told us in the early days of the Korean War that helicopters couldn't be used in combat. We proved the idiots wrong then and we'll prove them wrong again.

This thing has sucked the USMC dry of all R&D funds that could be better spent on other things the Corps really needs.

Wrong. The Corps has continued to spend R&D money on a number of other weapons systems including but not limited to the F-35B and the AAAV.

Your entire post is a load of ignorant bravo sierra.

29 posted on 07/08/2003 11:02:30 PM PDT by SMEDLEYBUTLER
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Comment #30 Removed by Moderator

To: SMEDLEYBUTLER
Bell was originally located in NY, Bethpage, I believe. The Osprey plant is in Amarillo. The Osprey has had problems since day one. It has been alleged that the USMC maintenance crews were ordered to overlook problems with the Osprey. I don't know if this is true or not. The USMC Osprey pilot who had the most flight time in Ospreys was killed in an Osprey crash. There was an AW&ST article a few years back that spelled out the Osprey developmental problems. This article discussed how R&D money was diverted from other USMC programs to the Osprey. I am still of the opinion the Osprey is an overpriced turkey.
31 posted on 07/09/2003 6:49:56 AM PDT by wjcsux
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Comment #32 Removed by Moderator

To: wjcsux
Bell was originally located in NY, Bethpage, I believe.

Incorrect. Bell was originally located in Buffalo. Bell Helicopter has been headquartered in Texas since 1951 not New York. Textron, located in Providence, Rhode Island, purchased Bell Helicopter in 1960. You claimed "the NY Congressional delegation wants it. Bell is located in NY." That is false.

It has been alleged that the USMC maintenance crews were ordered to overlook problems with the Osprey. I don't know if this is true or not.

Incorrect. What was done was that aircraft that were down, not flyable, were reported as being flyable. Nothing more than pencil whipping to show a higher readiness rate. Something which takes place in fleet squadrons everyday of the week in all branches of the service. Mechanics did not ignore maintenance issues.

The USMC Osprey pilot who had the most flight time in Ospreys was killed in an Osprey crash.

Keith Sweaney violated NATOPS procedures by attempting to continue flying an aircraft that he was trained to immediately land when the FCS could not be reset. Other aircrews who experienced similar hydraulic failures successfully landed their aircraft by following procedure. I'm sure you've heard the cliche about there being old pilots and bold pilots but no old, bold pilots.

This article discussed how R&D money was diverted from other USMC programs to the Osprey.

I'd appreciate it if you could find a link to that article and post it. The budget for the Osprey has been repeatedly cut and Cheney, while SECDEF, repeatedly diverted funds appropriated for the Osprey to other projects and only stopped when he was threatened with being sued by Congress for his illegal activity.

33 posted on 07/10/2003 9:11:10 AM PDT by SMEDLEYBUTLER
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Comment #34 Removed by Moderator

To: SMEDLEYBUTLER; Bobsat
Knock off the personal attacks, both of you.
35 posted on 07/10/2003 10:22:42 AM PDT by Admin Moderator
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To: Admin Moderator
Not well handled.

I don't need this.
36 posted on 07/10/2003 1:49:23 PM PDT by Bobsat
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To: Bobsat
You're right, I didn't. I shouldn't have included you in my warning.
Please accept my apologies. We were rather busy but that's no excuse.
37 posted on 07/10/2003 2:02:08 PM PDT by Admin Moderator
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To: Admin Moderator
Thank you.
38 posted on 07/10/2003 3:00:33 PM PDT by Bobsat
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Comment #39 Removed by Moderator

Comment #40 Removed by Moderator


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