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Air Force imagery confirms Columbia wing damaged (with picture)
Space Flght Now ^ | 7 Feb 03 | CRAIG COVAULT

Posted on 02/07/2003 4:08:42 PM PST by Lokibob

 
 
 
 
Air Force imagery confirms Columbia wing damaged
BY CRAIG COVAULT
AVIATION WEEK & SPACE TECHNOLOGY/aviationnow.com
PUBLISHED HERE WITH PERMISSION

Posted: February 7, 2003


Image of Columbia from Air Force. Photo: NASA TV
 
High-resolution images taken from a ground-based Air Force tracking camera in southwestern U.S. show serious structural damage to the inboard leading edge of Columbia's left wing, as the crippled orbiter flew overhead about 60 sec. before the vehicle broke up over Texas killing the seven astronauts on board Feb. 1.

According to sources close to the investigation, the images, under analysis at the Johnson Space Center in Houston, show a jagged edge on the left inboard wing structure near where the wing begins to intersect the fuselage. They also show the orbiter's right aft yaw thrusters firing, trying to correct the vehicle's attitude that was being adversely affected by the left wing damage. Columbia's fuselage and right wing appear normal. Unlike the damaged and jagged left wing section, the right wing appears smooth along its entire length. The imagery is consistent with telemetry.

The ragged edge on the left leading edge, indicates that either a small structural breach -- such as a crack -- occurred, allowing the 2,500F reentry heating to erode additional structure there, or that a small portion of the leading edge fell off at that location.

Either way, the damage affected the vehicle's flying qualities as well as allowed hot gases to flow into critical wing structure -- a fatal combination.

It is possible, but yet not confirmed, that the impact of foam debris from the shuttle's external tank during launch could have played a role in damage to the wing leading edge, where the deformity appears in USAF imagery.

If that is confirmed by the independent investigation team, it would mean that, contrary to initial shuttle program analysis, the tank debris event at launch played a key role in the root cause of the accident.

Another key factor is that the leading edge of the shuttle wing where the jagged shape was photographed transitions from black thermal protection tiles to a much different mechanical system made of reinforced carbon-carbon material that is bolted on, rather than glued on as the tiles are.

This means that in addition to the possible failure of black tile at the point where the wing joins the fuselage, a failure involving the attachment mechanisms for the leading edge sections could also be a factor, either related or not to the debris impact. The actual front structure of a shuttle wing is flat. To provide aerodynamic shape and heat protection, each wing is fitted with 22 U-shaped reinforced carbon-carbon (RCC) leading-edge structures. The carbon material in the leading edge, as well as the orbiter nose cap, is designed to protect the shuttle from temperatures above 2,300F during reentry. Any breach of this leading-edge material would have catastrophic consequences.

The U-shaped RCC sections are attached to the wing "with a series of floating joints to reduce loading on the panels due to wing deflections," according to Boeing data on the attachment mechanism.

"The [critical heat protection] seal between each wing leading-edge panel is referred to as a 'tee' seal," according to Boeing, and are also made of a carbon material.

The tee seals allow lateral motion and thermal expansion differences between the carbon sections and sections of the orbiter wing that remain much cooler during reentry.

In addition to debris impact issues, investigators will likely examine whether any structural bending between the cooler wing structure and the more-than-2,000F leading edge sections could have played a role in the accident. There is insulation packed between the cooler wing structure and the bowl-shaped cavity formed by the carbon leading-edge sections.

The RCC leading-edge structures are bolted to the wing using Inconel fittings that attach to aluminum flanges on the front of the wing.

The initial NASA Mission Management Team (MMT) assessment of the debris impact made Jan. 18, two days after launch, noted "The strike appears to have occurred on or relatively close to the "wing glove" near the orbiter fuselage.

The term "wing glove" generally refers to the area where the RCC bolt-on material is closest to the fuselage. This is also the general area where USAF imagery shows structural damage.

The second MMT summary analyzing the debris hit was made on Jan. 20 and had no mention of the leading-edge wing glove area. That report was more focused on orbiter black tiles on the vehicle's belly. The third and final summary issued on Jan. 27 discusses the black tiles again, but also specifically says "Damage to the RCC [wing leading edge] should be limited to [its] coating only and have no mission impact." Investigators in Houston are trying to match the location of the debris impact with the jagged edge shown in the Air Force imagery.

Columbia reentry accident investigators are also trying to determine if, as in the case of the case of Challenger's accident 17 years ago, an undesirable materials characteristic noted on previous flights -- in this case the STS-112 separation of external tank insulation foam debris -- was misjudged by engineers as to its potential for harm, possibly by using analytical tools and information inadequate to truly identify and quantify the threat to the shuttle. As of late last week, NASA strongly asserted this was not the case, but intense analysis on that possibility continues.

The shuttle is now grounded indefinitely and the impact on major crew resupply and assembly flights to the International Space Station remain under intense review.

Killed in the accident were STS-107 Mission Commander USAF Col. Rick Husband; copilot Navy Cdr. William McCool; flight engineer, Kalpana Chawla; payload commander, USAF Lt. Col. Michael Anderson; mission specialist physician astronauts Navy Capt. Laurel Clark and Navy Capt. David Brown and Israeli Air Force Col. Ilan Ramon.

"We continue to recover crew remains and we are handling that process with the utmost care, the utmost respect and dignity," said Ronald Dittemore, shuttle program manager.

No matter what the investigations show, there are no apparent credible crew survival options for the failure Columbia experienced. With the ISS out of reach in a far different orbit, there were no credible rescue options if even if wing damage had been apparent before reentry -- which it was not.

If, in the midst of its 16-day flight, wing damage had been found to be dire, the only potential -- but still unlikely -- option would have been the formulation over several days by Mission Control of a profile that could have, perhaps, reduced heating on the damaged wing at the expense of the other wing for an unguided reentry, with scant hope the vehicle would remain controllable to about 40,000 ft., allowing for crew bailout over an ocean.

Reentry is a starkly unforgiving environment where three out of the four fatal manned space flight accidents over the last 35 years have occurred.

These include the Soyuz 1 reentry accident that killed cosmonaut Vladimir Komarov in 1967 and the 1971 Soyuz 11 reentry accident that killed three cosmonauts returning after the first long-duration stay on the Salyut 1 space station.

The only fatal launch accident has been Challenger in 1986, although Apollo astronauts Gus Grissom, Ed White and Roger Chaffee were killed when fire developed in their spacecraft during a launch pad test not involving launch.

No other accident in aviation history has been seen by so many eyewitnesses than the loss of Columbia -- visible in five states.

Telemetry and photographic analysis indicate the breakup of the historic orbiter took place as she slowed from Mach 20-to-18 across California, Nevada, Arizona and New Mexico with the loss of structural integrity 205,000 ft. over north central Texas where most of the debris fell.

The science-driven STS-107 crew was completing 16 days of complex work in their Spacehab Research Double module and were 16 min. from landing at Kennedy when lost. Landing was scheduled for 8:16 a.m. CST.

Abnormal telemetry events in the reentry began at 7:52 a.m. CST as the vehicle was crossing the coast north of San Francisco at 43 mi. alt., about Mach 20.

The orbiter at this time was in a 43-deg. right bank completing its initial bank maneuver to the south for initial energy dissipation and ranging toward the Kennedy runway still nearly 3,000 mi. away.

That initial bank had been as steep as about 80 deg. between Hawaii and the California coast, a normal flight path angle for the early part of the reentry. The abnormal events seen on orbiter telemetry in Houston indicate a slow penetration of reentry heat into the orbiter and damage on the wing, overpowering the flight control system. Key events were:

But the rate of left roll was beginning to overpower the elevons, so the control system fired two 870-lb. thrust right yaw thrusters to help maintain the proper flight path angle. The firing lasted 1.5 sec. and, along with the tire pressure data and elevon data, would have been noted by the pilots.

At about this time, the pilots made a short transmission that was clipped and essentially unintelligible

In Mission Control, astronaut Marine Lt. Col. Charles Hobaugh, the spacecraft communicator on reentry flight director Leroy Cain's team, radioed "Columbia we see your tire pressure [telemetry[ messages and we did not copy your last transmission."

One of the pilots then radioed "Roger," but appeared to be cut off in mid transmission by static. For a moment there was additional static and sounds similar to an open microphone on Columbia but no transmissions from the crew.

All data from the orbiter then stopped and the position plot display in Mission Control froze over Texas, although an additional 30 sec. of poor data may have been captured.

Controllers in Mission Control thought they were experiencing an unusual but non-critical data drop out. But they had also taken notice of the unusual buildup of sensor telemetry in the preceding few minutes.

About 3 min. after all data flow stopped, Hobaugh in mission control began transmitting in the blind to Columbia on the UHF backup radio system. "Columbia, Houston, UHF comm. check" he repeated every 15-30 sec., but to no avail. In central Texas, thousands of people at that moment were observing the orbiter break up at Mach 18.3 and 207,000 ft.

Milt Heflin, Chief of the Flight Director's office said he looked at the frozen data plots. "I and others stared at that for a long time because the tracking ended over Texas. It just stopped. It was was then that I reflected back on what I saw [in Mission Control] with Challenger."

The loss of Challenger occurred 17 years and four days before the loss of Columbia.

"Our landscape has changed," Heflin said. "The space flight business today is going to be much different than yesterday.

"It was different after the Apollo fire, it was different after Challenger."

Columbia, the first winged reusable manned spacecraft first launched in April 1981, was lost on her 28th mission on the 113th shuttle flight.


TOPICS: Extended News; Government; News/Current Events
KEYWORDS: afphoto; columbia; nasa
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To: Boundless
The lower edge of the shuttle, from the nose to the tip of the wing, should be a SMOOTH curve. Those bumps represent major damage

No, they look more like a resolution effect. Only up near the wing root, but not quite up to it, does anything look amiss. Plus there seems to be a streak trailing behind the shuttle that lines up with that same location.

41 posted on 02/07/2003 4:39:41 PM PST by El Gato
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To: sciencediet
You mirrored the upper/Right side; the Left wing is the lower side in the NASA photo.
42 posted on 02/07/2003 4:40:04 PM PST by brityank (The more I learn about the Constitution, the more I realise this Government is UNconstitutional.)
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To: Ramius
THAT is the picture that all this fuss has been about???

No, this isn't the picture that the astronomer in San Francisco shot- this is from an Air Force ground based tracking facility, as per the article.

Given the circumstances under which it was taken, it isn't too bad, and it does tell us things.

43 posted on 02/07/2003 4:40:15 PM PST by Riley
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To: Lokibob
Bang!

Telemetry and photographic analysis indicate the breakup of the historic orbiter took place as she slowed from Mach 20-to-18 across California, Nevada, Arizona and New Mexico with the loss of structural integrity 205,000 ft. over north central Texas where most of the debris fell.

44 posted on 02/07/2003 4:41:04 PM PST by Joe Hadenuf
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To: FreedomCalls
Numerous eyewitnesses from Ca. to Tx. have captured images and first hand accounts of the shuttle's passage overhead, and all of them have at least one thing in common, a smoke trail and or numerous smoke trails and debris trails (shuttle material shedding) as part of their reports.

Does that exclude a thruster firing ? No-

But this condition can be substantiated from numerous sources. In other words- a known condition. Heat/smoke/debris contrail/s.

Where was the picture, taken that is a Fox video capture (zoom) of the shuttle hurtling sideways across the sky ? Texas ?
45 posted on 02/07/2003 4:41:16 PM PST by freepersup (And this expectation will not disappoint us.)
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To: mikenola
I understand what your saying, but why no color information? This looks like 8 bit grayscale to me. Also the pixel resolution looks very low.

It's a tracking camera. No color information is needed. It's an extreme enlargement of a small portion of a digital photo. That's why the pixelation is so extreme.

46 posted on 02/07/2003 4:41:38 PM PST by FreedomCalls (It's the "Statue of Liberty" not the "Statue of Security.")
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To: Dog Gone
I'll buy that.
47 posted on 02/07/2003 4:41:39 PM PST by Excuse_My_Bellicosity
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To: Riley
it isn't too bad, and it does tell us things.

Well tell us .. cause I don't have the slightest idea

48 posted on 02/07/2003 4:42:06 PM PST by Mo1 (I Hate The Party of Bill Clinton)
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To: tall_tex

"What damage???"

49 posted on 02/07/2003 4:42:25 PM PST by Chad Fairbanks (We've got, you know, armadillos in our trousers. I mean, it's really quite frightening.)
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To: All
From MSNBC at http://www.msnbc.com/news/867336.asp

However, the photograph displayed Friday — a fuzzy, bat wing-shaped silhouette — was of significantly lower resolution than the version NASA itself was studying, which was reviewed by NBC News. The Starfire telescope can recognize features as small as 1 foot long from 600 miles away, base officials said.
The original image, an infrared view taken about a minute and 45 seconds before contact was lost with the shuttle at 8:59:22 a.m. ET Saturday, reveals a jagged edge on the front of the left wing, which sources told NBC News indicated severe damage.
50 posted on 02/07/2003 4:42:28 PM PST by John W
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To: Chad Fairbanks
Oh I'm sure they'll show up soon enough
51 posted on 02/07/2003 4:43:27 PM PST by Mo1 (I Hate The Party of Bill Clinton)
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To: hole_n_one
And what is the first thing that comes to your mind?
52 posted on 02/07/2003 4:44:01 PM PST by lizma
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To: Dog Gone
I saw a better immage of a shuttle craft formed by a highschool band on Fox Cable News about a half hour ago, I thought I saw horendous damage to the left wing there too. But I could be wrong.
53 posted on 02/07/2003 4:45:55 PM PST by tall_tex
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To: Excuse_My_Bellicosity
That Kalifornia astronomer that won't release his pics of the shuttle makes me want to jack-slap him.

Well you may get dropped kicked back into Utaw, as I believe he turned then into NASA instead of running to the networks like a media hound. I thinks this possibly makes him even more credible.

54 posted on 02/07/2003 4:45:58 PM PST by Joe Hadenuf
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To: Enlightiator
bump for informative slides
55 posted on 02/07/2003 4:47:14 PM PST by mikenola
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To: Mo1
From the article:

According to sources close to the investigation, the images, under analysis at the Johnson Space Center in Houston, show a jagged edge on the left inboard wing structure near where the wing begins to intersect the fuselage. They also show the orbiter's right aft yaw thrusters firing, trying to correct the vehicle's attitude that was being adversely affected by the left wing damage. Columbia's fuselage and right wing appear normal. Unlike the damaged and jagged left wing section, the right wing appears smooth along its entire length. The imagery is consistent with telemetry.

Also consider how far out the were when this was shot. Continuing...

as the crippled orbiter flew overhead about 60 sec. before the vehicle broke up over Texas

Sixty seconds from Texas at 12K MPH, is what- over California? Over the Pacific?
It also lends a lot of weight to the notion that it was in fact a wing problem, rather than some as yet unspecified event, per some of the speculation.

56 posted on 02/07/2003 4:48:23 PM PST by Riley
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To: polemikos
Good shot.
57 posted on 02/07/2003 4:48:26 PM PST by Joe Hadenuf
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To: Chad Fairbanks
Love it, we do have a MrMaGoo screen name here on FR. Love his posts. Tom
58 posted on 02/07/2003 4:49:25 PM PST by tall_tex
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To: brityank
Left is symmetrical pic, right is their pic:


59 posted on 02/07/2003 4:50:58 PM PST by Lady Jag (Googolplex Start Thinker of the Seventh Galaxy of Light and Ingenuity)
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To: Lokibob
How did damage to the left wing cause right-side drag?

An aircraft doesn't "roll" left or right. It "yaws." "Roll" indicates a rotational motion around the longitudinal axis. Was Columbia rolling or yawing at 7:59 when the thrusters fired? A roll would be a much harder aerodynamic event to counteract, and a much more destabilizing one in such a cumbersome vehicle, I would think. However, a yaw is more consistent with asymmetric damage to a flight surface, where said damage would impart adverse drag.

But to the degree the stubby wings of the shuttle are lifting surfaces, damage to the left leading edge could have diminished that wing's lift, causing both yaw and roll.

This timeline, while fascinating, simply tells the "what," not the "why."

60 posted on 02/07/2003 4:51:04 PM PST by IronJack
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