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New metal alloy is super strong, easy to cast
Boston Globe ^ | 7/5/2002 14:23 | Peter Svensson, Associated Press

Posted on 07/05/2002 6:20:45 PM PDT by ChadGore

Edited on 04/13/2004 2:07:56 AM PDT by Jim Robinson. [history]

NEW YORK (AP) It could be the new superhero of metals.

More than twice as strong as titanium and steel, it doesn't rust and it can be cast like plastic and honed to an edge as sharp as glass.

And like any superhero, it has a weakness: don't heat it too much, or it loses its strength.


(Excerpt) Read more at boston.com ...


TOPICS: Announcements; Business/Economy; Extended News; Technical
KEYWORDS: hold1micron; techindex
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To: Jhoffa_
Can you smelt it in your garage for example?

I would not do that, no. Nor under the spreading chestnut tree. The 5 gallon furnace [the small one] is capable of raw heat enough to ignite a green tree 20 feet away, and that's if everything is under control.

61 posted on 07/06/2002 7:28:54 PM PDT by RightWhale
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To: Willie Green
Yikes! Ugly flashback to my materials science classes in engineering school! ;-P
62 posted on 07/06/2002 8:02:40 PM PDT by FreedomPoster
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To: FreedomPoster
LOL!!!
Yep. And your biology/pre-med major friends who were taking organic chemistry thought THEY had it rough!
63 posted on 07/06/2002 8:14:23 PM PDT by Willie Green
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To: Ernest_at_the_Beach
Well, so far, I've found that it's an eight metal, aluminum based alloy. Looks like they guard the ingredients pretty carefully.
64 posted on 07/06/2002 8:40:57 PM PDT by Tennessee_Bob
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To: Willie Green
rapid prototyping using the UV set resin generates a precise model .... then the model is used to create a mold (lost wax process typically) ... so that a cast piece can be made. The casting might require a minimal machining on critical surfaces ..... but overall, a very cost effective method of developing limited quantity of prototype parts.

Mike

65 posted on 07/06/2002 9:22:30 PM PDT by Vineyard
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To: Tennessee_Bob
I am sure the knowledge of the alloy came directly out of the Los Alamos Lab, or from people at the Lab.

The guys in Chimayo don't think about new alloys!

66 posted on 07/06/2002 9:40:32 PM PDT by Ernest_at_the_Beach
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To: RightWhale
I made alum. castings for company I once worked for. We had a small outdoor furnace that sounded like a jet engine when it was running.
67 posted on 07/07/2002 12:29:32 PM PDT by Rebelbase
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To: Bogey78O
Yeah, I thought Scottie visited San Fransico, not Dresden Germany.
68 posted on 07/07/2002 12:31:54 PM PDT by Rebelbase
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To: Willie Green
It just doesn't make sense to me to say that steel becomes malleable at 2100

It would depend on the type of steel. Steel used in automobile fenders is malleable at highway temperatures. Steel used in automobile springs is not malleable, but is prone to shattering at highway temperatures. One is manufactured by cold stamping, the other is either cast or hot-rolled. Both are malleable at some temperature, depending on the impurities, carbon percentage for example.

69 posted on 07/07/2002 1:39:51 PM PDT by RightWhale
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To: ChadGore
bump for later
70 posted on 07/07/2002 1:48:49 PM PDT by chuknospam
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To: Rebelbase
My furnace sounds like a hair dryer. It's charcoal-fired, but isn't even distantly related to the small backyard charcoal barbeque. Some people see a bag of Kingsford [formerly Ford Motor Company] charcoal briquettes and think picnic; others see the same but think of the broken window crank handle in their '55 Chevy.

I am kind of wondering how they will achieve an intermediate temperature for casting this low-temperature alloy. It's too much for the kitchen stove, but the furnace is too much. Maybe a wood-fired ceramics kiln.

71 posted on 07/07/2002 1:49:59 PM PDT by RightWhale
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To: RightWhale
It would depend on the type of steel....

Well... yes and no...

The are different types of steel, as supplied by the mill... but it is likely that the fender material would have originally been "harder" and "stronger" than that used for springs. The sheet metal used in automotive bodies is typically cold-rolled steel, which, although still malleable for stamping/forming purposes, is still harder and stronger than the hot-rolled equivalent. Part of the reason for this is that cold-rolled typically has a nicer, smoother surface finish suitable for painting and is theoreticly less prone to scratching. Cold rolled is manufactured from hot-rolled stock, essentially an added step in the process to obtain this enhanced property in additon to tighter tolerances on metal thickness.

OTOH, springs are likely made from some alloy of softer, hot-formed stock -- perhaps hot-rolled sheet or plate for leaf springs, some kind of heavy wire or rod for coil springs. As supplied from the mill, it would be softer and more malleable, making it easier to stamp/bend/form to the desired shape. The "springy-ness" would be imparted to these parts through heat treatment after they were made, which also affects related properties such as tensile strength, hardness, etc. etc.

Castings??? Nyahhh! (wish you hadn't mentioned that, you were pretty much in the ballpark otherwise. Not bad, anyway!)

72 posted on 07/07/2002 5:28:38 PM PDT by Willie Green
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To: max_rpf
English-language Web Page for the "Transparent Alumina" company
73 posted on 07/07/2002 6:01:29 PM PDT by SauronOfMordor
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To: Robert A. Cook, PE
Also, though a cast helmet might be pretty, the toughness and ductility of the metal (needed to resist impact (to bend and absorb shick) may, or may not be present....

Since the current application is for golf-club heads, I'm thinking it should be fairly able to resist shock and impact

74 posted on 07/07/2002 6:08:02 PM PDT by SauronOfMordor
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To: Centurion2000
Wonder what kind of a sword or an axe head you could get from this... or even armor plate. Something to look at anyway.

LOL, I was just sitting here thinking the same thing. Light and strong (depending on the kind of strength they are talking about) is just what is needed in both. Hmm, injection molded claymores and battle axes... I get a warm feeling inside just thinking about the possibilities.

Ruck

75 posted on 07/07/2002 6:08:33 PM PDT by Have Ruck - Will Travel
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To: ChadGore
bump
76 posted on 07/07/2002 6:13:33 PM PDT by tsomer
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To: Willie Green
fender material would have originally been "harder" and "stronger" than that used for springs

Might be, especially the light gauge they use these days. However, steel fenders are malleable. We malleate them all the time up here. Even at 40 below. Springs don't deform appreciably, they might yield slowly over an extended period of time, or they break. Plastic bumpers are another story. They aren't malleable in the summer, they survive bumps pretty well. But in the winter they shatter like Corvettes.

77 posted on 07/07/2002 8:12:43 PM PDT by RightWhale
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To: ChadGore
Nothing can hold 1 micron. The best I have ever seen is 3 microns. Most alloys will change that much with just a 20 degree C change in ambient temp.

Any idea what the alloy is? I looked at their website & couldn't find any specs.

Unless I see some specs on the alloy I am assuming this is B.S., I don't know of any metal alloy that will do this.

78 posted on 07/07/2002 10:04:14 PM PDT by Ford Fairlane
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To: Willie Green
Where's the Martensite in your diagram?

I know it has to be there, because I had to drill some out of a broken-off stud in an exhaust manifold with a carbide cutter today...

79 posted on 07/08/2002 1:22:30 AM PDT by fire_eye
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To: Willie Green
"Simply calling a material "strong" doesn't indicate what type of strength they're talking about: tensile?, impact? is it tough or brittle?"

The link claims 250 ksi yield strength and 2% elastic limit. If that's on the level the stuff is way strong and tough as h#ll. It'd be a nightmare trying to machine it.

80 posted on 07/08/2002 9:18:45 AM PDT by OBAFGKM
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