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Nasa grounds space shuttles
BBC News Online ^ | 6/25/02 | Dr David Whitehouse

Posted on 06/25/2002 1:20:24 PM PDT by GeneD

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To: GeneD

That is a cool picture

41 posted on 06/25/2002 8:17:51 PM PDT by The Mayor
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To: Tai_Chung
It was supposed to be 20 years. However, the flight rate was far less than initially projected.
42 posted on 06/25/2002 9:00:08 PM PDT by bonesmccoy
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To: Vortex
As long as we're going to talk conspiracy, whose to say there is really a technical problem here? ..."due to carry the first Israeli astronaut" ... I'm sure there are plenty of other concerns.

Just in case anyone thought I was serious, I wasn't. I don't believe in the shuttle/earthquake thing. I was just making a joke. I used to subscribe to Skeptical Inquirer, so that should tell you something.

43 posted on 06/25/2002 9:00:28 PM PDT by TrappedInLiberalHell
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To: EBUCK
Sir, that estimate of 60 years is incorrect. The issue is actually based on estimates of fatigue in the structure. The initial engineers who designed the vehicles have long since retired. This creates a workforce issue. I'm certain that Lockheed/Boeing/USA didn't have guys around who could predict the cracking of the lines. It's reasonable to guess that since the orbiters have exposure to sea conditions (at the Cape) and cycle in extreme thermal conditions (in space the variance can be 250 degrees between shadow and sun) and the fuel is hypergolic/supercool liquid hydrogen & liquid oxygen...that in fact the lines would undergo severe expansion and contraction.

NASA is correct to ground the fleet. However, this will impart millions of dollars of penalties on ISS operations and jeopardizes the safety of the crew on ISS if Soyuz can not effectively be replaced.

It must be a lonely feeling on ISS right now. The only solace is that Soyuz capsule. If the old capsule fails, they're dead!

44 posted on 06/25/2002 9:05:03 PM PDT by bonesmccoy
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To: bonesmccoy
I'm guessing the issue is possibly hydrogen embrittlement or maybe even high-cycle fatigue due to the vibration environment. The HPFTP (high pressure fuel turbopump) is the weak link in the SSME and bearings and hydrogen embrittlement are the issues limiting it's life.

FYI. Hydrogen is not hypergolic in this situation. The hydrogen-oxygen mixture requires an ignition source. In the gas generators and main chamber of the SSME this is is accomplished with an augmented spark igntion (ASI) system.

45 posted on 06/25/2002 11:45:09 PM PDT by Rockitz
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To: SSN558
I worked at Rocketdyne since the 2nd shuttle flight in the early 80s for ~15 years so I know the Rocketdyne SSME team quite well. The item with the greatest number of failure modes is indeed the SSME and to it's credit, it has not been responsible for a mission failure as the solids have. Yes, Rocketdyne does indeed continue to propose means of increasing reliability and health monitoring is a huge thrust for the current production engines. This is at NASA's urging so don't hack on Rocketdyne. There are a lot of ex-Pratt hacks at NASA who like to crab about Rocketdyne, but Rocketdyne is the best liquid rocket manufacturer in the world, PERIOD, end of story. Ask anyone in the industry.
46 posted on 06/26/2002 12:01:02 AM PDT by Rockitz
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To: GeneD
What a poorly-written article. Unfortunatly, that's typical of the press on both sides of the pond, when it comes to anything as technical as the space shuttle.

Allow me to clarify what should have been the main facts in the article:

  1. The cracks are not in the plumbing of the orbiters themselves, they are in the (removable) engines.
  2. It doesn't matter how old the orbiters are, since the engines are changed out every flight.
  3. Rocketdyne has a long, long history of finding some "crisis" at the last minute, in order to justify lots of overtime for their people.

The three main engines gimbal, remember. So the fuel lines contain bellows which allow for the movement. The "flow liners" are inside these bellows at the interfaces between the orbiter and the engines.

From space.com:

The cracks were found on metal liners that fit inside the engine plumbing and helps supercold propellant move past accordion-shaped bellows, which are built into the pipes to make them flexible.

The liners don't hold pressure so a cracked liner doesn't mean any liquid hydrogen or liquid oxygen is leaking, said NASA spokesman James Hartsfield. But there is concern that any debris from a crack could work its way into a firing engine, which could lead to disaster.

The cracks are not in the propellant lines themselves, Hartsfield said.


47 posted on 06/26/2002 3:22:52 AM PDT by snopercod
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To: biblewonk
IMO the space station is worthless, walking on the moon was worthless

If you look at all the stuff govt. spends money on, these two efforts are probably the least worthless of them all. Aid to Israel and Egypt is about 6 billion a year, how much did we spend on Nato and european defense when they should have been doing it themselves ? Welfare, food stamps, medicaid, congressional salaries, jobs for monica, etc. If we are to waste money (and I think about half of the 1.8 trillion a year budget is a waste) I don't mind wasting a few billion a year on nasa.

48 posted on 06/26/2002 8:20:01 AM PDT by staytrue
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To: staytrue
Remember the super conducting super collider? I was so glad when that got cancelled, but now we have the space station, mans latest tower of babel.
49 posted on 06/26/2002 9:03:12 AM PDT by biblewonk
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To: biblewonk
It's an opinion, which everyone has. IMO the space station is worthless, walking on the moon was worthless, the Space telescope is excellent but it saddens me that most of it's use is to prove the big bang theory to which I don't subscribe.

What about:

NOAA geostationary weather and polar-orbiting environmental satellites (built and launched by NASA)

the Chandra X-ray Observatory

the Solar and Heliospheric Observatory (SOHO)

the Galileo mission

the TOPEX/Poseidon mission

the Mars missions (these are only the current missions)

the SeaWiFS Project

the Landsat 7 mission (and also the previous Landsat missions)

the SeaWinds mission

the Terra mission

the Aqua mission

and that's just a few. Not to mention all the aeronautics research that they do that improves aircraft efficiency; numerous technological spinoffs, such as better medical imaging; and a host of scientific research efforts.

NASA is far more than the three "highlights" you mentioned. They can't shut down the floating pork project in space (the ISS) unfortunately, but NASA does a lot of things quite well - and unnoticed in the public mind.

The next time that there's a better and more accurate hurricane forecast that allows evacuations in time to save hundreds of lives -- NASA provided the data and instruments to improve that forecast.

50 posted on 06/26/2002 10:06:12 AM PDT by cogitator
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To: GeneD
You know, I'm not one given to til foil, but this looks like a convienent excuse not to launch that Israeli into space. I have a feeling they have a significant threat and are postponing the launch due to that, and not cracked pipes.
51 posted on 06/26/2002 10:08:52 AM PDT by Aggie Mama
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To: cogitator
It is a shame to see so much space program dissent on the premiere issue oriented national policy site.

NASA is now involved in a serious public relations crisis whereby the people and the leaders need to be reintroduced to what our objectives are and have always been.

Think about how little coverage launches get now, comparatively speaking to the early days of the Shuttle program. It is appauling!

The war economy/depression hasn't help with everyone looking to budget cut every percieved luxury expense.

We need a new national science focus to rally the American people once again behind the program!

Unfortunately it may occur only after peace has been restored, which may be far off on the horizon, considering it hasn't even begun.
52 posted on 06/26/2002 10:33:39 AM PDT by Soul Citizen
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To: Soul Citizen
We need a new national science focus to rally the American people once again behind the program!

Excellent post. One of the primary difficulties of "selling" much of what NASA does is that it comes under the heading of basic research. Basic research means unguided research with no application-oriented goal: it simply means doing research to find out what is not yet known. But in doing that, much of the spinoff is due to the necessity to develop more sophisticated tools to answer such basic questions. These sophisticated tools frequently are used in subsequent work for unexpected and highly important applications. Hurricane forecasting (as I mentioned earlier) is a good example. One of the first main goals of civilian remote sensing was improved weather observations. But in pushing the boundaries of what can be learned about the oceans and atmosphere, new technologies offer much better ways to detect circulation patterns that can lead to hurricanes even before the characteristic cloud patterns have developed. Such advances are hard to value, but if someone survives a hurricane due to a better forecast, they are invaluable.

53 posted on 06/26/2002 10:45:44 AM PDT by cogitator
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To: Rockitz
Apologies regarding my incorrect usage of the term "hypergolic". (Dammit Jim... I'm a doctor...not an engineer!)

You are correct regarding the problems with SSME HPFTP longevity. The nation hasn't invested in propulsion technology for 20 - 30 years. Let's face it...It's been 30 years since the last major innovation in materials science and engineering of engines for high speed aerospace applications. SSME's were designed on paper and pencil and predate the 8086!

54 posted on 06/26/2002 10:48:25 AM PDT by bonesmccoy
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To: Aggie Mama
hmm... interesting...
55 posted on 06/26/2002 10:49:08 AM PDT by bonesmccoy
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To: Rockitz
The thrust to weight number has yet to be matched and it's reusable.

The space shuttle program was originally spec'ed to be reusable. What resulted is best termed as "rebuildable." That goes double for the SSMEs.

For propulsion and operations research, the shuttle is great. As a practical system to low earth orbit, it is a failure.

56 posted on 06/26/2002 11:01:24 AM PDT by hopespringseternal
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To: RightWhale
Challenger grounded the fleet for a while, and NASA scaled back to 8 or 10 launches a year, so each ship does 3 or 4 missions a year and has been doing so for 20 years. That works out to be somewhere between 60-80 missions per ship, pretty much all they were expected to do. But just like the B52 and the DC25 the space shuttle might just keep on flying anyway.
57 posted on 06/26/2002 12:26:27 PM PDT by jpsb
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To: hopespringseternal
The space shuttle program was originally spec'ed to be reusable. What resulted is best termed as "rebuildable." That goes double for the SSMEs.

Every device requires maintainance and the shuttle and it's engines are no different. Name any other invention with any sophistication that was completely reusable out of the gate. OK, so maybe a paper clip.

For propulsion and operations research, the shuttle is great. As a practical system to low earth orbit, it is a failure.

I blame any lack of practicality on NASA. The contractors pushed the technical limits as far as they could and then NASA micromanaged it into a Rube Goldberg. It is the first in a series of steps in the evolutionary process of creating a fully reusable launch vehicle. Certainly there is no current market for such a capability, but at least NASA demonstrated enough vision to attempt it and thus paved the way for what is to come. Manned and cheap/practical are incompatible at this stage of evolution.

58 posted on 06/26/2002 1:02:08 PM PDT by Rockitz
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To: bonesmccoy
Dammit Jim... I'm a doctor...not an engineer!

Great comeback!

Scottie, make it one to beam out of this thread. I've gotta get back to work.

59 posted on 06/26/2002 1:05:44 PM PDT by Rockitz
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To: Rockitz
Every device requires maintainance and the shuttle and it's engines are no different. Name any other invention with any sophistication that was completely reusable out of the gate. OK, so maybe a paper clip.

The SSME does not mark the invention of the rocket engine. In fact, it is fairly far along the maturity curve. Maintenance and operating costs simply were not driving factors in its design; wringing the last bit of ISP out of H2/LOX was.

Manned and cheap/practical are incompatible at this stage of evolution.

I believe that has become a self-fulfilling prophecy. Because of the chicken and egg problem with regards to market, no one but NASA has any viable interest in space transportation and NASA has a real vested interest in making space transportation as expensive and labor intensive as possible. (Not a purposeful sabotage, that is just what bureaucratic agencies do by nature.)

Plenty of real engineers believe they could come up with reasonable transportation to LEO. The problem is that no accountants want to try, largely based on NASA's ham-handed attempts.

60 posted on 06/26/2002 1:35:29 PM PDT by hopespringseternal
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