If the safety went from locked to off, I would check for a set slide stop/thumb safety spring. Also, check thumb safety and detent for wear. Replace spring, detent, or thumb safety as required. Under usual handling, there should be effort required to move the safety of a cocked M1911 from ON to OFF (or vice versa). It will not happen by just brushing against it; it has to be a conscious act.
I wonder if the thumb safety is one of those oversize, enhanced ones, too. I agree with you, certainly for the standard thumb safety. No way it should get to the firing position without a deliberate act.