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Legendary commander tells story of shuttle's close call (1988 Atlantis heat tile damage)
NASA, Spaceflight Now, CBS ^ | March 27, 2009 | William Harwood

Posted on 03/28/2009 2:59:50 PM PDT by bd476

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To: NonValueAdded
NonValueAdded wrote: "Did’ja all catch that they knew the instrumentation signature of burn-through and 'that is one of the things we always watched on re-entry anyhow.'

Yes, I sure did. Knowledge of all possible contingencies doesn't predict their occurrence. Yet it still had to have been for even a Top-Gun Graduate/Navy Test Pilot such as Commander Gibson, one extremely white-knuckled re-entry.

If they had not successfully re-entered and landed at Edwards AFB, the entire crew would have been lost; the Shuttle would have been impossible to retrieve from the Pacific Ocean; no one would have known about the extensive damage to Atlantis' heat tiles; and Atlantis being the second Shuttle mission following the Shuttle Challenger disaster, without a doubt the entire Space Shuttle program would have ended.


21 posted on 03/28/2009 4:07:59 PM PDT by bd476
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To: bd476

While the debris investigation went on and the thermal protection material for the forward skirt, frustum, nose cap and aft skirt were changed on the next flight (March 13, 1989, STS - 29R), (new material that never again came off, that had been in work for over three years because of the inability of the old material, that caused damage to many of the heat tiles (on STS - 28R), to stay on, it was thought by the engineers at the time it came off due to impact with the ocean and not during flight), the people refused (although several individuals stated it was a problem and should be fixed), at that time, to believe that the thermal protection material of the fuel tank, due to its weightless nature, also caused damage and was a danger.


22 posted on 03/28/2009 4:08:33 PM PDT by YOUGOTIT (I will always be a Soldier)
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To: BerryDingle
BerryDingle wrote: "Don’t underestimate the ignorance of NASA, they’re trying to sell us global warming right now."
There's at least one politician in every group of people, including scientists. However, I wouldn't worry about the few politically motivated (read $$) scientists being able to influence all scientists everywhere.


23 posted on 03/28/2009 4:16:49 PM PDT by bd476
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To: bd476

It seems that the location of the tile failures is significant. In spite of the graphic description of damage and the hyperbole of the story, the engineers were correct and Atlantis landed as expected.


24 posted on 03/28/2009 4:24:59 PM PDT by sefarkas (Why vote Democrat Lite?)
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To: bd476
I have seen a dramatic photo of a 3" cube of tile material that was heated red hot in the center, and it was being held by opposite corners betwen a man's thumb and middle finger -- and the interior was still visibly glowing red hot.

This is the closest thing I could find via a quick search:


25 posted on 03/28/2009 5:33:38 PM PDT by TXnMA ("Allah": Satan's current alias...!!)
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To: YOUGOTIT

Am I reading your and the original posts correctly that the insulating foam that came loose on this mission to damage the tiles is not the same stuff as what was changed, “to protect the ozone layer” to the material that eventually brought down Columbia? If this were the THAT foam, before the greenie change, than it would tend to disprove the theory of some that that foam change, and thus environmentalist concerns, was at least partially to blame for the Columbia disaster.


26 posted on 03/28/2009 5:45:18 PM PDT by JohnBovenmyer
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To: Gorzaloon; dennisw
Gorzaloon wrote: " 'These tiles are super hi tech ceramics of some kind?'

Not really..they were even selling off spec ones for industrial use in the late 80's-90's. We had some at work. They were just a glorified zirconia fiberglass-like refractory wool molded and fired into lightweight "Fire Bricks"."


Zirconium, nor its impure oxide Zirconia are not used in the manufacture of the Shuttle tiles, according to NASA.

Instead the High-Temperature Reusuable Surface Insulation Tiles (HRSI) are made of nearly pure silica.

High-Temperature Reusable Surface Insulation Tiles


"The HRSI tiles are made of a low-density, high-purity silica 99.8-percent amorphous fiber (fibers derived from common sand, 1 to 2 mils thick) insulation that is made rigid by ceramic bonding. Because 90 percent of the tile is void and the remaining 10 percent is material, the tile weighs approximately 9 pounds per cubic foot. A slurry containing fibers mixed with water is frame-cast to form soft, porous blocks to which a collodial silica binder solution is added. When it is sintered, a rigid block is produced that is cut into quarters and then machined to the precise dimensions required for individual tiles.

HRSI tiles vary in thickness from 1 inch to 5 inches. The variable thickness is determined by the heat load encountered during entry. Generally, the HRSI tiles are thicker at the forward areas of the orbiter and thinner toward the aft end. Except for closeout areas, the HRSI tiles are nominally 6- by 6-inch squares. The HRSI tiles vary in sizes and shapes in the closeout areas on the orbiter. The HRSI tiles withstand on-orbit cold soak conditions, repeated heating and cooling thermal shock and extreme acoustic environments (165 decibels) at launch..."

NASA: High-Temperature Reusable Surface Insulation Tiles



The space shuttle engine contains a copper-silver-zirconium alloy:

"The space shuttle engine, for example, uses a copper-silver-zirconium alloy..."

Structural Materials in Aerospace Systems

27 posted on 03/28/2009 5:46:06 PM PDT by bd476
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To: TXnMA
That's a cool errh, lol, interesting demonstration. Thanks for posting the photo, TXnMA!

28 posted on 03/28/2009 6:03:49 PM PDT by bd476
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To: sefarkas
sefarkas wrote: "It seems that the location of the tile failures is significant. In spite of the graphic description of damage and the hyperbole of the story, the engineers were correct and Atlantis landed as expected."

If you had read the entire story, you would have noted that NASA engineers were in fact surprised by the extent of damage to the heat tiles.

If you can't bother to read an entire story, go argue with someone else, or better, and with all due respect to Commander Aldrin, just Buzz off.

29 posted on 03/28/2009 6:11:23 PM PDT by bd476
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To: Gorzaloon; dennisw

I believe they are ceramic in some form or other. Mr G’s father was a scientist (ceramic engineer) and helped develop them.


30 posted on 03/28/2009 6:33:59 PM PDT by Grammy
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To: buccaneer81
Here's an excerpt from The Cognitive Style of PowerPoint: How Pitching Out Corrupts Within
31 posted on 03/28/2009 6:39:27 PM PDT by mvpel (Michael Pelletier)
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To: mvpel

That’s frightening. That article should be required reading in college, especially in the sciences. Thanks.


32 posted on 03/28/2009 7:10:50 PM PDT by buccaneer81 (Bob Taft has soiled the family name for the next century.)
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To: XBob
XBob wrote: "good catch bd. I saw this one close up, but it was not the closest safe landing nearly resulting in disaster, there was one worse that I saw."

Thanks, XBob. That would have been frightening to see. Which one was it?

33 posted on 03/28/2009 8:21:22 PM PDT by bd476
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To: bd476
... tile assembly is bonded to the orbiter structure by an RTV process ... the RTV silicon adhesive is applied to the orbiter surface in a layer approximately 0.008 inch thick.

Society would collapse if we banned RTV and duct tape.

34 posted on 03/29/2009 7:04:00 AM PDT by LiberConservative ("Get your gun and bring in the cat")
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To: bd476
I read the entire story with great interest. The hyperbole was wide spread. Your protests not withstanding, Atlantis landed that day as expected, all of the crew safe & sound. Go back to your NASCAR race and wait for the crash. Arrogant assuming remarks like yours bode ill for the FR community.
35 posted on 03/29/2009 10:07:51 AM PDT by sefarkas (Why vote Democrat Lite?)
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To: bd476
I wonder how this crew sleeps at night, knowing that if they had spoke up louder after their close call, that their fellow astronauts, the Columbia crew would still be alive today?

Even if it was a highly secret military mission, there were channels for providing this crucial mission safety info. back to shuttle engineering and mission operations, so they could take corrective action for future missions. It wouldn't necessarily have prevented a future catastrophic incident, but shutting up about a clear mission safety issue should never be acceptable.

But sadly I am all too aware of the tyranny at NASA that would keep this crew from passing on this safety info. even to fellow astronauts. And guess what, George Abby, that tyrant of NASA JSC at that time is now advising Obama on space policy. So look for more fear and loathing at NASA.

36 posted on 03/29/2009 1:17:53 PM PDT by anymouse (God didn't write this sitcom we call life, he's just the critic.)
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To: KevinDavis; AdmSmith; Berosus; Convert from ECUSA; dervish; Ernest_at_the_Beach; Fred Nerks; ...
Robert "Hoot" Gibson
He was always more popular than his flatulent colleague, Paul "Toot" Mifinger.
37 posted on 03/29/2009 4:22:51 PM PDT by SunkenCiv (https://secure.freerepublic.com/donate/____________________ Profile updated Monday, January 12, 2009)
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To: bd476; KevinDavis; snopercod

“Thanks, XBob. That would have been frightening to see. Which one was it?”


Sorry, I don’t remember which particular flight, however, what I do remember is that it was in late 1987 or early 1988, on one of the orbiters which lost some tiles right on the rear edge of the left wing, which cover the elevon control shaft. This is a solid heavy duty shaft about 3+ inches in diameter, which controls the movement of the elevon. 2 or 3 tiles were lost, and the shaft was burned through (like with a welding torch) until there was only about 3/4 inch of that 3+” diameter left. It was like a shark had taken a bite out of the shaft, and it was barely connected.

I think subsequently they made a modification where they put some special metal plates over the shaft and under these tiles, for critical area protection.


38 posted on 04/03/2009 5:24:54 AM PDT by XBob (Jail the employers of the INVADERS !!)
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To: TXnMA; bd476

25 - “have seen a dramatic photo of a 3” cube of tile material that was heated red hot in the center, and it was being held by opposite corners betwen a man’s thumb and middle finger — and the interior was still visibly glowing red hot.”


I have personally done this. It is pretty neat, and you have to grip the foam well, as it is so light.


39 posted on 04/03/2009 5:33:41 AM PDT by XBob (Jail the employers of the INVADERS !!)
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