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To: volunbeer

Minor quibble, and I don’t know for certain, but I suspect the 18650s in a battery pack are welded and not soldered.

That’s how they’re connected on most smaller devices, using a somewhat specialized pinpoint welding technique that I assume heats the metal (and the cell) a lot less than soldering would. You can buy DIY setups on ebay for small projects - I assume it’s scaled up on the EVs but uses a similar tech for similar reasons.

Of course, I could be wrong...


48 posted on 11/22/2023 5:31:53 PM PST by chrisser (I lost my vaccine card in a tragic boating accident.)
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To: chrisser

Here’s a low-end battery spot welder as an example.

https://www.amazon.com/Aideepen-Handheld-Adjustable-Portable-Stainless/dp/B0BZS4H6WP?th=1


49 posted on 11/22/2023 5:35:02 PM PST by chrisser (I lost my vaccine card in a tragic boating accident.)
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To: chrisser

I think you are right and that was a poor choice of wording - its all done by machine for the connection. My point was that there is a LOT of potential for failure among small components anywhere within the pack or even between the sheets of anode/cathode in the battery.

Like I said, it is amazing that they exist at all when you understand more about the batteries!


52 posted on 11/22/2023 5:49:55 PM PST by volunbeer (We are living 2nd Thessalonians)
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To: chrisser

“Minor quibble, and I don’t know for certain, but I suspect the 18650s in a battery pack are welded and not soldered.”

Welded, per Tesla.


61 posted on 11/22/2023 7:09:47 PM PST by TexasGator
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