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Caterpillar sees future in 'smart iron'(Rachel Corrie types watch out)
Rueters | 9/21/06

Posted on 09/22/2006 9:10:35 AM PDT by janetjanet998

MOSSVILLE, Ill., Sept 21 (Reuters) - Mark Pflederer dreams of dancing bulldozers.

Pflederer, the chief technology officer at heavy machinery maker Caterpillar Inc. (CAT.N: Quote, Profile, Research), believes that, within a few years, his company's earthmovers will be able to operate without drivers, spinning around each other on worksites like dancers in a robotic ballet choreographed by onboard computers and satellite-based navigation systems.

"Ten or 15 years down the road," he says, "it's not too much of a stretch to think that we could run multiple bulldozers, wheel loaders or trucks on a site and move the operators to a remote location."

Developing the technology to make the automated worksite a reality is just one of the things Caterpillar researchers are working on as the company goes on its most sustained R&D spending spree in its history.

In all, the Peoria, Illinois-based company expects to pump $1.3 billion into R&D this year, nearly 30 percent more than in 2005 and double what it spent four years ago.

In the first six months of the year, Caterpillar has outspent rivals Deere & Co. (DE.N: Quote, Profile, Research), CNH Global NV (CNH.N: Quote, Profile, Research) and Cummins Inc. (CMI.N: Quote, Profile, Research) 2-to-1, 3.5-to-1 and 4-to-1, respectively, on R&D.

Scott Burns, an analyst at Morningstar, says Caterpillar has plowed between 3 and 3.7 percent of its non-finance revenue back into research over the last decade.

That, Burns says, has permitted the company to stay ahead of rivals like Komatsu Ltd. (6301.T: Quote, NEWS, Research), which 15 years ago looked like it would do to Caterpillar what Toyota, Honda and Nissan have subsequently done to the Detroit automakers -- knocking it on the ropes by out-innovating, outperforming and ultimately outselling it

In the process, Caterpillar has transformed itself from a money-losing, dividend-slashing, old-line manufacturer into a company that is No. 1 or No. 2 in almost every market it serves and has more in common with General Electric Co. (GE.N: Quote, Profile, Research) than General Motors Corp. (GM.N: Quote, Profile, Research)

"Their investment in R&D has paid off," Burns says. "When Caterpillar was on the precipice, they could either go the GM route or the GE route. It's clear they went the GE route."

HYDROGEN FUEL CELLS, VIRTUAL REALITY

Much of Caterpillar's research happens in this hamlet just north of its headquarters, where 1,700 employees -- 1,400 of them engineers -- work.

In recent years, a good chunk of the unit's time, and about 40 percent of its budget, have been spent re-engineering Caterpillar's diesel engines to bring them in compliance with clean-air rules.

The Mossville campus is also home to a virtual reality lab that has created software significantly reducing the time it takes to turn concepts into finished products.

Galen Faidley, the engineer who runs the lab, says the computer code Caterpillar's developed allows engineers to see "how every single component of the machine interacts with every other component in the machine as it's moving."

That helps them to rectify design flaws before they go through the expensive process of prototyping using real iron. It also gives the design team license to experiment and innovate.

"It's so low-risk to test a new concept in the virtual reality lab that some concepts that in the past may never have gotten the green light get it," Faidley says

For five years now, researchers here have been developing the world's first hydrogen fuel cell-powered underground mining truck. Bryan Brown, a research engineer working on the project, says the team expects to be putting the proof-of-concept vehicle through its paces next spring -- and have it operating in a mine by next summer.

Production is decades off. Still, the project has been more than an academic exercise. Squeezing all the components needed onto the old chassis that serves as the vehicle's base has forced engineers to develop small, highly efficient propulsion and hydraulic subsystems -- and those breakthroughs are "the near-term payoffs," Brown says.

AUTOMATION THE 'DREAM'

The longer-term payoff Pflederer sees coming out of the research is partial -- or full-scale -- automation of customer worksites, integrating electronic controls on Caterpillar's machines with GPS navigation systems from companies like Trimble Navigation Ltd. (TRMB.O: Quote, Profile, Research)

"Maybe it's just remote control. Maybe it's completely autonomous," he says. "Automation is our long-term dream."

Eli Lustgarten, an analyst at Longbow Research, says the technology will be embraced because demographic changes are posing a challenge to contractors.

"Customers are going to require it because of the retirement of the bay boomer generation," he says.

Burns at Morningstar says another factor will push the industry toward automation.

"The easy mines have all been found and exploited," he says, "so we really are going to start pushing the boundaries in terms of weather and geology and environment. And in a place like Siberia, would people rather be sitting indoors, somewhere warm, remote-controlling, or operating machines out there in the cold?"


TOPICS: News/Current Events
KEYWORDS: bulldozer; cat; caterpillar; cummins; d9; deere; earthmover
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It should be noted that the US military also has its eyes on this future technogoly being developed by Cat.(imagine remote controlled tanks and APC).Cat has a non-official contract to develop it for the US army.or something
1 posted on 09/22/2006 9:10:37 AM PDT by janetjanet998
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To: janetjanet998

Excellent! So when you run over a traitorous ISM scum, you don't to smell the entrails that are slicking up the treads.


2 posted on 09/22/2006 9:12:56 AM PDT by domenad (In all things, in all ways, at all times, let honor guide me.)
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To: janetjanet998
Cat likes the kind of netbacks Boeing and other military suppliers are getting.
When buying big iron it is important to remember that if it comes in Cat Yellow, it costs more.
3 posted on 09/22/2006 9:13:00 AM PDT by Eric in the Ozarks (BTUs are my Beat.)
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To: domenad
It should be noted that the IDF already has the first generation of these

IRBL announced that it has completed the sale of its first remotely controlled Caterpillar D9 bulldozer.

The Israel Defense Forces (IDF) has a special robotics unit of its engineering corps that is responsible for the operation of InRob Tech's D9 bulldozer. The remotely controlled armored D9 is being used in sensitive operations and border locations where human lives are in danger, for such tasks as clearing landmines, mounting sand barriers, building fortifications, and opening routes to armored fighting vehicles and infantry.

Ben Tsur Joseph, InRob Tech's CEO, says ``We are pleased to have completed our first sale of the remote control system for D9 after finishing the trials. It is a vote of confidence of the IDF in our capabilities to produce superb quality in such a complex application. Having made this sale to the IDF gives us the endorsement we need to market the D9 bulldozer to militaries around the world.''

4 posted on 09/22/2006 9:19:19 AM PDT by janetjanet998
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To: janetjanet998

How will Cat equipments work on the moon? They won't be diesel.


5 posted on 09/22/2006 9:21:09 AM PDT by RightWhale (Repeal the law of the excluded middle)
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To: RightWhale
Fuel cells or other energy forms most likley

Central Illinois Natives, Construction Technologies Company Help NASA Settle Moon. Caterpillar, Inc., a construction and mining technologies company based in Peoria IL, has been selected by a project team recently awarded a US$4M, 4-year contract by NASA to research what type of heavy machinery would be needed to move and mine lunar soil.

Caterpillar will be considering bulldozers, conveyor belts and other machinery to 'live off the land' on the Moon, including making fuel, air and water from the elements in the Moon's rocks and soil. While this is Caterpillar's first NASA-funded project, the company does have a business history with the US government and military

6 posted on 09/22/2006 9:25:00 AM PDT by janetjanet998
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To: janetjanet998
Anyone on the ground (or even sitting in a light truck) working around 50 to 100 ton dozers would probably like to see an operator on board.

The next best thing would be knowing that there's a human operator somewhere. A fully autonomous "killdozer" would be more than a little unnerving.

Grade "B" movie scenarios aside, heavy equipment operator jobs are important to the economies of rural and remote areas. Do we really want to take more jobs from the farm and transfer them to overpopulated cities?

Generally, I'm not a Luddite. Greater automation has increased economic wealth & automated heavy equipment would doubtless be beneficial overall. However, I am concerned about further eroding the economic base of rural and remote areas.
7 posted on 09/22/2006 9:29:30 AM PDT by USFRIENDINVICTORIA
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To: janetjanet998

Since it appears there is zilch hydrogen on the moon the fuel cells will need fuel imported from earth. I would have no problem with nuclear powered Cats, but some will, so it will probably be electric from solar cells or active solar engines.


8 posted on 09/22/2006 9:30:23 AM PDT by RightWhale (Repeal the law of the excluded middle)
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To: janetjanet998
Killdozer...The movie coming to your town.
9 posted on 09/22/2006 9:35:44 AM PDT by reagandemo (The battle is near are you ready for the sacrifice?)
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To: janetjanet998

Great! Without workers present, we can go through road construction projects at a higher speed.


10 posted on 09/22/2006 9:37:49 AM PDT by LZ_Bayonet
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To: janetjanet998
Pflederer, the chief technology officer at heavy machinery maker Caterpillar Inc. (CAT.N: Quote, Profile, Research), believes that, within a few years, his company's earthmovers will be able to operate without drivers, spinning around each other on worksites like dancers in a robotic ballet choreographed by onboard computers and satellite-based navigation systems.

Just be careful with those things ... it's a real short trip from automated bulldozers ... to THIS ....


11 posted on 09/22/2006 9:48:11 AM PDT by Centurion2000 (Property tax is feudalism. Income taxes are armed robbery of the minority by the majority.)
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To: Eric in the Ozarks; EX52D
When buying big iron it is important to remember that if it comes in Cat Yellow, it costs more.

And worth every penny!

12 posted on 09/22/2006 9:48:53 AM PDT by Toby06 (Hydrogen is not a fuel source. Hydrogen is an energy storage method, like a battery.)
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To: Toby06

I bought some of their boots...they sucked..


13 posted on 09/22/2006 9:54:23 AM PDT by Youngman442002
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To: RightWhale
Since it appears there is zilch hydrogen on the moon the fuel cells will need fuel imported from earth.

I suppose you could condense the water vapor exhaust from the fuel cells and re-use it to make the fuel.

But I think the big problem with any system is getting rid of waste heat on the moon with no atmosphere to carry it away. Even with solar powered electric motors, you will need to have some system to cool the motors -- big clumsy heat directional radiators or somehow storing the heat in some fluid.

14 posted on 09/22/2006 10:18:02 AM PDT by Dan Evans
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To: Dan Evans

Cooling fins won't do much good, but maybe they don't need to do much good. Even if efficiency is very high there will be waste heat. Internal combustion engines have to be kept within a practical temperature range, but these won't be used on the moon. How does the ISS propose to deal with waste heat once all its solar panels are up and running?


15 posted on 09/22/2006 10:23:42 AM PDT by RightWhale (Repeal the law of the excluded middle)
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To: Eric in the Ozarks
if it comes in Cat Yellow, it costs more

and it will last more than a couple hours or the first ditch in permafrost whichever comes first.

16 posted on 09/22/2006 10:25:13 AM PDT by RightWhale (Repeal the law of the excluded middle)
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To: Youngman442002

LOL! Buy Georgia Boots or Wolverines.

My company uses equipment every day that is probably older than you. It's all caterpillar. Cat last twice as long every other competitor.

There's a reason they cot 50% more than the comepetion, it's worth it!


17 posted on 09/22/2006 10:30:43 AM PDT by Toby06 (Hydrogen is not a fuel source. Hydrogen is an energy storage method, like a battery.)
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To: USFRIENDINVICTORIA
Do we really want to take more jobs from the farm and transfer them to overpopulated cities?

If your farm town is running out of people, import some Amish like they are doing in Manitoba or upstate New York. They grow cattle, crops and nice people. They don't need no smart iron and they don't make trouble.

Amish country attracts weary urbanites

Building begins for Manitoba's first Amish community

18 posted on 09/22/2006 10:34:57 AM PDT by Dan Evans
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To: RightWhale
How does the ISS propose to deal with waste heat once all its solar panels are up and running?

Probably the same way the shuttle does. The very first thing they do after the shuttle gets into orbit is to open the cargo bay doors. The inside of the doors function as a radiator to get rid of waste heat. If those doors don't open, they have to come down right away.

19 posted on 09/22/2006 10:39:01 AM PDT by Dan Evans
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To: RightWhale
Staying Cool on the ISS
20 posted on 09/22/2006 10:55:45 AM PDT by Dan Evans
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