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Why Hydrogen Leaks Continue to Be a Major Headache for NASA Launches
Gizmodo ^ | 09/06/2022 | ByGeorge Dvorsky

Posted on 09/06/2022 5:02:31 PM PDT by BenLurkin

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To: NorthMountain

Yeah, I know about that first hand. A $100m that is going to turn into 1b in waste. Totally avoidable.


41 posted on 09/06/2022 6:26:33 PM PDT by D Rider ( )
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To: Jim Noble
Both of your statements are incorrect.

For Saturn V, See #29.

For Challenger: A politically driven decision to launch outside SRB launch parameters and IN THE FACE OF PLEAS FROM ACTUAL ENGINEERS NOT TO LAUNCH doomed Challenger. "Gottagetthereitis" on the part of politically motivated NASA administration killed the Challenger crew. "Gottagetthereitis" in aviation generally is deadly. It had nothing to do with LH2.

42 posted on 09/06/2022 6:28:26 PM PDT by NorthMountain (... the right of the peopIe to keep and bear arms shall not be infringed)
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To: Samurai_Jack
Yeah, but the author should have written “the smallest molecule in the KNOWN universe”
43 posted on 09/06/2022 6:28:41 PM PDT by ProtectOurFreedom ("A Conservative is an Ultra-MAGA, Semi-Fascist, Enemy-of-the-State, Deplorable Clinger")
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To: BenLurkin
https://en.wikipedia.org/wiki/Rocketdyne_F-1#:~:text=Five%20F-1%20engines%20were%20used%20in%20the%20S-IC,combustion%20chamber%20liquid-propellant%20rocket%20engine%20ever%20developed.%20 The F-1, commonly known as Rocketdyne F1, was a rocket engine developed by Rocketdyne. This engine uses a gas-generator cycle developed in the United States in the late 1950s and was used in the Saturn V rocket in the 1960s and early 1970s. Five F-1 engines were used in the S-IC first stage of each Saturn V, which served as the main launch vehicle of the Apollo program. The F-1 remains the most powerful single combustion chamber liquid-propellant rocket engine ever developed.[1]

Contents

History

Rocketdyne developed the F-1 and the E-1 to meet a 1955 U.S. Air Force requirement for a very large rocket engine. The E-1, although successfully tested in static firing, was quickly seen as a technological dead-end, and was abandoned for the larger, more powerful F-1. The Air Force eventually halted development of the F-1 because of a lack of requirement for such a large engine. However, the recently created National Aeronautics and Space Administration (NASA) appreciated the usefulness of an engine with so much power and contracted Rocketdyne to complete its development. Test firings of F-1 components had been performed as early as 1957. The first static firing of a full-stage developmental F-1 was performed in March 1959. The first F-1 was delivered to NASA MSFC in October 1963. In December 1964, the F-1 completed flight rating tests. Testing continued at least through 1965.[2]

Early development tests revealed serious combustion instability problems which sometimes caused catastrophic failure.[3] Initially, progress on this problem was slow, as it was intermittent and unpredictable. Oscillations of 4 kHz with harmonics to 24 kHz were observed. Eventually, engineers developed a diagnostic technique of detonating small explosive charges (which they called "bombs") outside the combustion chamber, through a tangential tube (RDX, C-4 or black powder were used) while the engine was firing. This allowed them to determine exactly how the running chamber responded to variations in pressure, and to determine how to nullify these oscillations. The designers could then quickly experiment with different co-axial fuel-injector designs to obtain the one most resistant to instability. These problems were addressed from 1959 through 1961. Eventually, engine combustion was so stable, it would self-damp artificially induced instability within one-tenth of a second.

Design


44 posted on 09/06/2022 6:31:11 PM PDT by daniel1212 (Turn to the Lord Jesus as a damned+destitute sinner, trust Him who saves, be baptized + follow Him!)
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To: Texas Fossil

Aerozine/Nitrogen Tetroxide is a rather rare combination for rocket fuel. And be thankful for that. They’re both really nasty chemicals.

Titan used it, and some Russian rockets use(d) it.

The most common booster propellant combo is RP1/LOX.


45 posted on 09/06/2022 6:32:13 PM PDT by NorthMountain (... the right of the peopIe to keep and bear arms shall not be infringed)
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To: HartleyMBaldwin

Surely you jest.


46 posted on 09/06/2022 6:35:55 PM PDT by mfish13 (Elections have Consequences.)
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To: BenLurkin

Lighten up Francis!

I can see that you are upset that the jobs program for nerds cannot get anything done. Don’t take it out on me.


47 posted on 09/06/2022 6:37:11 PM PDT by WMarshal (Neocons and leftards are the same species of vicious rat.)
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To: mfish13

Of course, and don’t call me Shirley.


48 posted on 09/06/2022 6:37:28 PM PDT by HartleyMBaldwin
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To: WMarshal

Not a problem, sir. Eschew making moronic comments and you will be fine.


49 posted on 09/06/2022 6:39:55 PM PDT by BenLurkin (The above is not a statement of fact. It is either opinion, or satire, or both.)
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To: NorthMountain

Yes, it is nasty stuff. Whatever you call it.

One whiff in the lungs turns it to nictric acid.

I saw footage of the Shuttle landing at White Sands Missile Range (WSMR), They had a big fan on a truck that blew wind over Shuttle of a long time before they were allowed to exit the vehicle.

I lived in NM from 1972-1986, many of my Ham friends worked at the labs, military bases or NMSU.

Great bunch of engineers, electronic technicians and physicists.


50 posted on 09/06/2022 6:41:02 PM PDT by Texas Fossil ((Texas is not where you were born, but a Free State of Heart, Mind & Attitude!))
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To: cdcdawg

This making me think all those stories of the moon landing being fake are true.


51 posted on 09/06/2022 6:42:14 PM PDT by I got the rope
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To: BenLurkin

https://market-ticker.org/akcs-www?post=246840


52 posted on 09/06/2022 6:42:44 PM PDT by Captain Peter Blood
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To: HartleyMBaldwin

OK!!!


53 posted on 09/06/2022 6:50:17 PM PDT by mfish13 (Elections have Consequences.)
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To: Texas Fossil

The fuel part of that mixture is hydrazine and/or monomethylhydrazine and/or unsymmetrical dimethylhydrazine. “Aerozine 50” is a 1:1 mixture of (I forget which) two of those. Hydrazine generally will just kill you. Supposedly, if you smell it you’re already dead ... Or so they taught me in a range-safety briefing eons ago. The hangar had a hydrazine alarm: You hear it, you drop everything and GTFO.

Dinitrogen Tetroxide is the stuff that turns to nitric acid on contact with moisture. Like, as you noted, the lining of your lungs.

The mixture is “hypergolic”, which is to say that it ignites spontaneously on contact.

Both chemicals are liquid at reasonable temperatures, and are therefore very storable. That makes them good for reaction control systems, the small rocket engines used by spacecraft for orienting themselves. Shuttle burned a bunch of the stuff to orient itself for reentry, that’s why they had the big fans on it after landing. Even a little contamination is bad.

The stuff was used by both USA and USSR for ballistic missiles on account of it being storable. You could keep a fully fueled Titan ICBM in its silo for a long time, with no worry about either oxidizer or fuel boiling off. USSR used it in several systems, including the “Scud” IRBM and its derivatives, and IIRC at least one family of their submarine launched missiles.

Solid rockets are much safer to store and deploy ... ;’}


54 posted on 09/06/2022 6:56:25 PM PDT by NorthMountain (... the right of the peopIe to keep and bear arms shall not be infringed)
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To: BenLurkin

Wasn’t the upper stage of the Saturn 5 moon rocket liquid hydrogen fueled? Apparently the technology of 50 years ago overcame those issues


55 posted on 09/06/2022 6:56:33 PM PDT by The Great RJ
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To: BenLurkin

Saturn V used RP-1 basically kerosene and LOX. The problem with liquid hydrogens is that it is really really cold and very dangerous to test. For LOX you can always test with LN2 which is at a similar temperature and is non-explosive.


56 posted on 09/06/2022 6:58:27 PM PDT by AndyJackson
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To: AndyJackson
Saturn V used RP-1 basically kerosene and LOX for the first stage only. Stages 2 and 3 used LH2/LOX. Service module used a hydrazine/nitrogen tetroxide engine.
57 posted on 09/06/2022 7:00:19 PM PDT by NorthMountain (... the right of the peopIe to keep and bear arms shall not be infringed)
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To: I got the rope

I makes you wonder... I have a lot more doubt than I did a few ago.


58 posted on 09/06/2022 7:05:29 PM PDT by cdcdawg (Hoes mad! LOL! )
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To: Steely Tom

I think its funny that our most sophisticated manned space vehicle (the space shuttle) was (excluding the boosters) essentially steam powered.


59 posted on 09/06/2022 7:06:06 PM PDT by tbpiper
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To: NorthMountain

You are talking about hot stuff?

I’m half way through some leftover home made Hatch Red Chili Enchiladas (I made the sauce and froze it). And some hominy that I grated dried habaneros on top of it. The grater that I use is one of those super fine graters.

I appreciate the best Mexican Food in the World.


60 posted on 09/06/2022 7:08:36 PM PDT by Texas Fossil ((Texas is not where you were born, but a Free State of Heart, Mind & Attitude!))
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