Free Republic
Browse · Search
News/Activism
Topics · Post Article

Skip to comments.

U.S. man 3D prints mini castle, sets sights on printing livable house
CTV News ^ | September 3, 2014 | Jordan Chittley

Posted on 09/03/2014 7:48:02 PM PDT by 2ndDivisionVet

3D castle printed by Andrey Rudenko in Shorewood, Minnesota as seen at the end of August 2014. The castle is about 3.5 metres high.

People have used 3D printers to print everything from medical devices to guns. But one Minnesota man is hoping to take this new technology to the next level and print a house.

Andrey Rudenko, of Shorewood, Min., plans for the house to be about 10 metres by 20 metres. If it is two storeys, it will be about 3,600 square feet.

And he is hoping to print the entire house in about a week. It would be the first time a house like this has ever been built.

"I would be happy to live in this house," Andrey Rudenko told CTVNews.ca.

The 40-year-old contractor, with a background in engineering and design, first became interested in 3D printing technology a couple years ago. He started printing small objects and then last week, his two-year-long journey culminated with the completion of 3.5-metre high castle.

He uses what he describes as fine concrete that is a custom mixture, and he printed the castle layer by layer.

"I have my own recipe for the mix," he said. "Regular concrete just won't work at all."

Even though concrete has been used as a building material for thousands of years, it took a lot of research and experimentation for the material to be used when pouring at slow speeds and with precision.

The printers Rudenko uses are also custom-made. He said he now has two printers, including one the size of the house he hopes to build. It will be assembled to be a bit larger than the house, but has rails so it can be extended if a client wants a larger home.

Rudenko needed a project to test out the large printer and the custom mix. So after printing some blocks, he got creative and decided to build the castle. He planned to print it in a week or two, but the process dragged on due to rain and zoning permits.

Photos of the castle

In the end, it took a couple months to print. And there was one problem -- Rudenko printed it in pieces and the concrete was very heavy, so he had seven friends help him lift sections on top of other sections.

He's learned from that mistake and plans to print the entire house on location. The printer is large enough to print one storey and then it will be raised up on blocks to print the second storey.

Rudenko said the castle attracted a lot of attention in the neighbourhood with people coming by to take pictures -- although not many kids came by to play in it. He has received numerous calls from people who want their own castle, however a functional house is his main goal.

He has sunk a lot of his own money into developing the printer and is looking for a client to commission the house. Rudenko will transport the printer anywhere in the world and print the walls of the house on-site. It will be designed with channels in the walls for plumbing and electrical.

As forthe technology, Rudenko said he could see 3D printing having a huge impact on the construction business, and may become the norm for home construction.

“I believe in 10 or 15 years, this may be 30 per cent of construction."


TOPICS: Business/Economy; Culture/Society; US: Minnesota
KEYWORDS: 3dprinters; 3dprinting; homebuilders; homebuilding

1 posted on 09/03/2014 7:48:02 PM PDT by 2ndDivisionVet
[ Post Reply | Private Reply | View Replies]

To: 2ndDivisionVet; AFPhys; AD from SpringBay; ADemocratNoMore; aimhigh; AnalogReigns; archy; ...
3-D Printer Ping!

We gots da castle...

Some day her prints will come…

2 posted on 09/03/2014 7:57:19 PM PDT by null and void (If Bill Clinton was the first black president, why isn't Barack Obama the first woman president?)
[ Post Reply | Private Reply | To 1 | View Replies]

To: null and void

A 3-D print of a supermodel?

I want one...


3 posted on 09/03/2014 7:58:34 PM PDT by goldstategop (In Memory Of A Dearly Beloved Friend Who Lives In My Heart Forever)
[ Post Reply | Private Reply | To 2 | View Replies]

To: 2ndDivisionVet
Although not to everyone's taste, there is a "tiny house" movement in the US -- if you believe the claims, you can build a house for $5000 using standard materials. It will be perhaps 400 sq ft (as I say: not to everyone's taste) and its low power requirements can often be met with solar cells. Drill a well, use a composting toilet, and you are off the grid.

Now, combine that kind of thinking with 3D Printing and you can really have cheap, fast, plentiful housing. Who needs a 30yr mortgage?

4 posted on 09/03/2014 8:03:31 PM PDT by ClearCase_guy ("Harvey Dent, can we trust him?" http://www.youtube.com/watch?v=HBsdV--kLoQ)
[ Post Reply | Private Reply | To 1 | View Replies]

To: ClearCase_guy

Just design and build your dream house to your customized preferences.

Beats having to buy a cookie-cutter home.


5 posted on 09/03/2014 8:06:31 PM PDT by goldstategop (In Memory Of A Dearly Beloved Friend Who Lives In My Heart Forever)
[ Post Reply | Private Reply | To 4 | View Replies]

To: 2ndDivisionVet

Already one hell of a playhouse for the kids. Now one for him.


6 posted on 09/03/2014 8:09:54 PM PDT by Lurkina.n.Learnin (It's a shame nobama truly doesn't care about any of this. Our country, our future, he doesn't care)
[ Post Reply | Private Reply | To 1 | View Replies]

To: 2ndDivisionVet

imagine the Review process...for building permits...


7 posted on 09/03/2014 8:11:24 PM PDT by MeshugeMikey (Please RESIGN Mr. President Its the RIGHT thing to do)
[ Post Reply | Private Reply | To 1 | View Replies]

To: MeshugeMikey

Probably as difficult as straw bale construction:
http://www.strawbale.com/


8 posted on 09/03/2014 8:19:33 PM PDT by 2ndDivisionVet (The most dangerous man to any government is the man who is able to think things out for himself.)
[ Post Reply | Private Reply | To 7 | View Replies]

To: ClearCase_guy

Tuff Shed's Sundance TR-1600. This building is way more than just another shed. The TR-1600 boasts the most usable floor space and cubic square feet of any TUFF SHED Sundance Series® building other than a really large garage. Standard features include 8' first floor walls, a full second floor, 36" stairs with railing and baluster, a 3'x6'8" entry door with lockset and boxed eaves on all walls. Add an optional front porch with deck (as shown), and you just may want to spend all your free time in this building.

9 posted on 09/03/2014 9:27:35 PM PDT by 2ndDivisionVet (The most dangerous man to any government is the man who is able to think things out for himself.)
[ Post Reply | Private Reply | To 4 | View Replies]

To: 2ndDivisionVet

Amazing

Thank you.


10 posted on 09/03/2014 9:49:32 PM PDT by MeshugeMikey (Please RESIGN Mr. President Its the RIGHT thing to do)
[ Post Reply | Private Reply | To 8 | View Replies]

To: 2ndDivisionVet
"I have my own recipe for the mix," he said. "Regular concrete just won't work at all."

It sure is a b*tch to clean out clogged extruders! Then there's the build table, you have to reinforce it with metal arms for the weight of the concrete. Yikes! These guys are truly pioneers. I'm experimenting with nylon and other materials, but never thought of trying concrete.

11 posted on 09/03/2014 10:02:03 PM PDT by roadcat
[ Post Reply | Private Reply | To 1 | View Replies]

Disclaimer: Opinions posted on Free Republic are those of the individual posters and do not necessarily represent the opinion of Free Republic or its management. All materials posted herein are protected by copyright law and the exemption for fair use of copyrighted works.

Free Republic
Browse · Search
News/Activism
Topics · Post Article

FreeRepublic, LLC, PO BOX 9771, FRESNO, CA 93794
FreeRepublic.com is powered by software copyright 2000-2008 John Robinson