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Hybrid-Car Tinkerers Scoff at No-Plug-In Rule
NY Times ^ | 4/2/05 | DANNY HAKIM

Posted on 04/06/2005 8:13:35 AM PDT by finnman69

DETROIT, April 1 - Ron Gremban and Felix Kramer have modified a Toyota Prius so it can be plugged into a wall outlet.

This does not make Toyota happy. The company has spent millions of dollars persuading people that hybrid electric cars like the Prius never need to be plugged in and work just like normal cars. So has Honda, which even ran a commercial that showed a guy wandering around his Civic hybrid fruitlessly searching for a plug.

But the idea of making hybrid cars that have the option of being plugged in is supported by a diverse group of interests, from neoconservatives who support greater fuel efficiency to utilities salivating at the chance to supplant oil with electricity. If you were able to plug a hybrid in overnight, you could potentially use a lot less gas by cruising for long stretches on battery power only. But unlike purely electric cars, which take hours to charge and need frequent recharging, you would not have to plug in if you did not want to.

"I've gotten anywhere from 65 to over 100 miles per gallon," said Mr. Gremban, an engineer at CalCars, a small nonprofit group based in Palo Alto, Calif. He gets 40 to 45 miles per gallon driving his normal Prius. And EnergyCS, a small company that has collaborated with CalCars, has modified another Prius with more sophisticated batteries; they claim their Prius gets up to 180 m.p.g. and can travel more than 30 miles on battery power.

"If you cover people's daily commute, maybe they'll go to the gas station once a month," said Mr. Kramer, the founder of CalCars. "That's the whole idea."

Conventional hybrid electric cars already save gas. But if one looks at growth projections for oil consumption, hybrids will slow the growth rate of oil imports only marginally, at best, with the amount depending on how many hybrids are sold. To actually stop the growth of oil imports and potentially even reduce consumption, automakers have focused on developing cars powered by hydrogen fuel cells.

But fuel cells would require a complete reinvention of the automobile, not to mention the nation's gas stations, and the technology to put them on the road is still a long way from fruition. Advocates of plug-in hybrids say the technology for these vehicles is available now to the point that people are building them in garages.

"All of the relevant technology is at hand," said Frank Gaffney, founder of the Center for Security Policy and an assistant defense secretary in the Reagan administration. His group was among a coalition of right-leaning organizations that released an energy plan this year promoting plug-ins as one way to increase fuel efficiency in light of the instability of the Middle East.

"If you're thinking about this as an environmental issue first and foremost, you're missing the point," Mr. Gaffney said. Curbing dependence on foreign oil, he added, "is a national security emergency."

Toyota, however, says the plug-in is not ready for prime time.

"They say this is the next great thing, but it just isn't," said David Hermance, an executive engineer at Toyota. "The electric utilities really want to sell electricity and they want to sell it to the transportation sector because that expands their market. They have an agenda."

But the plug-in hybrid is not just coming out of the garages of enthusiasts in California. DaimlerChrysler has developed several dozen plug-in hybrid vans in cooperation with the Electric Power Research Institute, a group financed by more than 300 utilities, including the New York Power Authority and Southern California Edison. Testing of the vans will start this year, and one will be used by The New York Times on a newspaper delivery route in Manhattan. Several small companies are also developing or have developed plug-in hybrid prototypes.

"We think it's the only way to rekindle interest in electric transportation," said Robert Graham, who manages research into electric vehicles for the Research Institute. "There are no technology hurdles at all. It's simply a matter of getting the vehicle built out on the street and getting people to recognize its value."

For power companies, the notion of people plugging in cars overnight represents not only a new way to make money, but the vehicles would also draw power mostly during off hours which would improve efficiency, because power plants cannot simply shut down at night as demand diminishes.

As it stands, though, modifying a hybrid like the Prius to enable it to plug in would add perhaps $2,000 to $3,000 to the cost of a car that is already roughly $3,000 more expensive than conventional gas cars. Advocates say the costs would be much lower if such cars were mass-produced by a major automaker.

But Nick Cappa, a spokesman for DaimlerChrysler, was cautious, calling the technology one of many the company was exploring. Among its current drawbacks is that the added batteries take up space and make the company's Sprinter van several hundred pounds heavier.

"This is part of a small program investigating these technologies," Mr. Cappa said.

And Mr. Hermance of Toyota said that batteries today were not durable enough to handle the wide range of charging up and charging down that a plug-in hybrid would need, calling that the most damaging thing you can do to a battery.

Edward Furia, the chief executive of AFS Trinity Power, a privately held company in Bellevue, Wash., that develops mechanical batteries called flywheels, agreed with Mr. Hermance, but said that a secondary energy storage technology like a flywheel could solve the problem.

"If you've got a flywheel with your chemical battery, you can draw down the chemical battery, but when it's time to do a heavy lift, to accelerate or absorb energy, the flywheel is doing the acceleration or the absorption, not the chemical battery," said Mr. Furia, whose company is developing its own plug-in hybrid that it says will get several hundred miles per gallon.

While many environmentalists support the technology, some say in terms of emissions, electric cars would only be as good as the power plants that produce electricity.

"The concern on plug-in hybrids is that we not substitute addiction to one polluting fuel for addiction to a more polluting fuel," said Dan Becker, the head of the Sierra Club's global warming and energy program. "Coal is more polluting than gasoline, and nearly 60 percent of U.S. electricity is generated by burning coal."

Roger Duncan, a deputy general manager of Austin Energy, a utility owned by the City of Austin, Tex., said that "it's hard to say what impact it will have on the nation as a whole," but that in regions that use cleaner-than-average power sources, like Austin or California, it would provide a clear emissions benefit. Mr. Duncan even imagines a day when drivers could be paid to return energy to the grid during times of excessive demand.

Plug-in hybrid prototypes have been around for several years, but the idea of modifying a Prius stemmed from the curiosity of some Prius owners in the United States, Mr. Kramer said. They were aroused by a mysterious unmarked button on their Prius and discovered that in Priuses sold in Europe and Japan, the button allows the car to drive for a mile in electric-only mode. Mr. Hermance said the feature was disabled in Priuses sold in the United States because of complications it would have created in emissions-testing rules.

Mr. Kramer said "a bunch of engineers reverse-engineered it in the United States and figured out how to hack it."

But they soon wanted to travel on batteries for more than a mile and began to collaborate through CalCars on adding batteries to the Prius that would allow for longer pure electric travel. With the help of dozens of volunteer engineers collaborating online, the group retrofitted a Prius in Mr. Gremban's garage to travel about 10 miles on nothing but battery power.

Mr. Duncan said the plug-in hybrid was "very realistic, because it's not that big a leap in technology."

"Look what Felix has done with Prius off the street," he added. "This isn't rocket science."


TOPICS: Culture/Society; News/Current Events
KEYWORDS: energy; hybrid; prius
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To: dead

My bicycle gets 3000 MPG of gasoline. I dip a rag in gas, then ride as it evaporates. I can get cross-country this way.


81 posted on 04/06/2005 9:08:02 AM PDT by Atlas Sneezed (Your FRiendly FReeper Patent Attorney)
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To: finnman69

Here's my simplified analysis:

I drive 15,000 miles/year. If gasoline is $2/gallon and I get 180 mpg in a modified Prius, the fuel costs for a year are $167 (assuming free electricity).

If I keep driving my Honda at 30 mpg, my fuel costs are $1000.

It would take over 7 years to save enough in fuel to equal the $6000 increase in cost over my conventional car.

Do you suppose the Prius batteries would last that long?


82 posted on 04/06/2005 9:08:10 AM PDT by kellyrae
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To: finnman69
How many MPG does lexus get? You would think that MPG would be on the link.
83 posted on 04/06/2005 9:10:01 AM PDT by TBall
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To: kellyrae

I've heard that the batteries need to be replaced approxamately every 100,1000 miles. And that the batteries cost about $3000. If so, where's the savings?


84 posted on 04/06/2005 9:12:08 AM PDT by mewzilla
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To: mewzilla

approximately...


85 posted on 04/06/2005 9:12:29 AM PDT by mewzilla
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To: the OlLine Rebel
People - legislators - are idiots. They are not engineers and scientists, much less thoughtful 1s. Hence, they have NO RIGHT in any way (never mind moral, natural rights) to tell others what they must produce.

True Story -- the genius city council in Euclid, Ohio years ago decided that since natural gas companies add an odor-producing gas so that people can detect a leak, the Perry Nucular Plant located East of Euclid (downwind - but that is only minor stupidity) needed to add something to radiation emissions so that people could smell something if their was a major leak of radioactive emission!!!! (world-class stupidity and ignorance on so many levels).

86 posted on 04/06/2005 9:12:50 AM PDT by You Dirty Rats (Mindless BushBot)
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To: the OlLine Rebel
In a free marketplace (arguably we don't have that anymore), the best will win out, regardless of agenda.

The best has already won out. Gasoline is powerful, affordable, and used by nearly everyone. If there was something better, it would be dominant.

87 posted on 04/06/2005 9:15:34 AM PDT by EricT. (Join the Soylent Green Party...We recycle dead environmentalists.)
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To: DManA
Why does Toyota care who provides the energy to make their cars go?

It's all marketing. Toyota did market research and found out that people did not like electrics because they did not like having to plug them in, so they went to great pains to make sure their new hybrids would never have to be plugged in, and made that fact a key in their advertising pitch.

The fact is, having a plug-in battery charger and conditioner for a hybrid makes a heck of a lot of engineering sense. Instead of recharging using the engine, why not recharge using nice stable, clean (electrically speaking, that is) power from the grid?

To me, and interesting design would be one that presumes it will be charged up every 40 miles or so. This would allow less emphasis on on-board charging of the battery and a smaller battery as well. If the unit were not charged up after 40 miles, it could still get along, with somewhat reduced performance, by relying on the smaller on-board charger/battery systems and the gasoline engine.

This car would meet the daily commuting needs of many people, and still accomodate them when they stray outside their normal driving pattern on the weekends or for a family trip. And it could do all that with even greater gasoline and total energy savings, since it could be made lighter.

I'm not saying Toyota is going to go out and build and market this thing, but it would be an interesting engineering study...

88 posted on 04/06/2005 9:16:39 AM PDT by gridlock (ELIMINATE PERVERSE INCENTIVES)
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To: Paradox
Now this is a flywheel:

Two methods of energy storage are applied in fusion research facilities. Large banks of capacitors are used on small and middle-sized machines with short (flash-like) experimental pulses. On big machines, energy may be stored using massive flywheels. JET, a large tokamak with pulses extending 20 seconds and more, is an obvious candidate for the flywheel solution. Each JET pulse consumes around 10 GJ (GJ = gigajoule = one thousand million joules). of energy, with the peak power requirements exceeding 1000 MW. This amount of power obviously cannot be taken from the UK National Grid so two massive flywheel generators are used to supply the additional energy needs. The rotating part (rotor) of each generator is 9 metres in diameter and weighs 775 tons (!), much of which is concentrated on the rim to form a large flywheel. For experts - the total moment of inertia is 13.5 million kg.m2 per flywheel! http://www.jet.efda.org/pages/focus/004power/

89 posted on 04/06/2005 9:16:52 AM PDT by Starrgaizr
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To: kellyrae
Is there any tax benefit for buying a hybrid?
90 posted on 04/06/2005 9:17:56 AM PDT by TBall
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To: 11Bush
Time to check out that electric car.

You know, that cable to the electric meter is just sitting there...

...
...

Hey, it's a joke people! Do NOT try that at home!

91 posted on 04/06/2005 9:20:32 AM PDT by gridlock (ELIMINATE PERVERSE INCENTIVES)
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To: spokeshave
Flywheels are great....until you try and turn a corner....the dang thing goes in a straight line only.

Depends on how you orient the thing in the car actually, think about it. Depends on quite a few other things, which have been worked out.

92 posted on 04/06/2005 9:21:48 AM PDT by Paradox (Occam was probably right.)
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To: dead
That has to lead to amazing savings, with electricity being free and all.

BWAAAAAAAAAAAAAAAAAAAHAHAHAHA! Bingo!

I guess the enviroweenies plug it in at work and hope nobody notices.

93 posted on 04/06/2005 9:26:03 AM PDT by balrog666 (A myth by any other name is still inane.)
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To: finnman69

Sheesh, even my 20+ year old diesel pickup can be plugged in... for the engine heater... so it starts up on those really cold winter mornings.


94 posted on 04/06/2005 9:28:43 AM PDT by gieriscm
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To: Paradox
Overnight or not, the increased demand of even 5% of the cars in California being converted and "plugged in" would be staggering to the grid.

Having a bunch of people hot-wiring them into the grid is not going to help solve the problem.

Hybrids are the best practical answer for now.

The automakers aren't stupid, they are working everyday for better solutions.

One has to balance fuel economy with the utility of the vehicle. Having a vehicle that gets 100 miles to the gallon is great, but if it won't carry anything but you and a briefcase (safely), it's not going to sell.

That's why Ford will probably sell tons of Hybrid Escapes. They are both relatively efficient, comparatively safe, and useful.

IMO, I'd much rather get hit in one of them than in a Prius or Insight any day.
95 posted on 04/06/2005 9:31:43 AM PDT by conservativeharleyguy (Democrats: Over 60 million fooled daily!)
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To: finnman69

We plug in our cars all the time here and we are supposed to do that when it is below 20 above zero according to our mamadog gov't. At least some kind of block heater and maybe a battery blanket, but sometimes also a trickle charger.


96 posted on 04/06/2005 9:32:58 AM PDT by RightWhale (50 trillion sovereign cells working together in relative harmony)
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To: conservativeharleyguy
Just because you can plug it in, doesn't mean it's free.

Unless you can run an extension cord to your neighbor’s garage.

97 posted on 04/06/2005 9:33:16 AM PDT by Minn
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To: Daus

Look at the antiques.


98 posted on 04/06/2005 9:36:30 AM PDT by biblewonk (WELL I SPEAK LOUD, AND I CARRY A BIGGER STICK, AND I USE IT TOO!)
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To: TBall
I'm more excited about solar than wind. Advancements in nanotechnology should continue to help solar development

Solar carries a whole ambiance of it's own with it. Do you ever read HomePower Magazine. You can download the whole magazine in pdf every other month if you want. It's definitely for the enviromentalist that fits in the long hair tiedyded mold. I don't have a problem with those people as most Freepers do.

Wind power is much bigger business though.

99 posted on 04/06/2005 9:38:41 AM PDT by biblewonk (WELL I SPEAK LOUD, AND I CARRY A BIGGER STICK, AND I USE IT TOO!)
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To: finnman69; dighton; general_re; hellinahandcart
But the idea of making hybrid cars that have the option of being plugged in is supported by a diverse group of interests, from neoconservatives who support greater fuel efficiency

Irving Kristol favors electric plugs?

Or is the stupidity epidemic at the Times even worse than thought?

100 posted on 04/06/2005 9:41:01 AM PDT by aculeus (Ceci n'est pas une tag line.)
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