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Texas startup says it has batteries beat
Associated Press ^ | Tue Sep 4 | GRANT SLATER

Posted on 09/04/2007 10:37:19 AM PDT by 300magnum

AUSTIN, Texas - Millions of inventions pass quietly through the U.S. patent office each year. Patent No. 7,033,406 did, too, until energy insiders spotted six words in the filing that sounded like a death knell for the internal combustion engine.

An Austin-based startup called EEStor promised "technologies for replacement of electrochemical batteries," meaning a motorist could plug in a car for five minutes and drive 500 miles roundtrip between Dallas and Houston without gasoline.

By contrast, some plug-in hybrids on the horizon would require motorists to charge their cars in a wall outlet overnight and promise only 50 miles of gasoline-free commute. And the popular hybrids on the road today still depend heavily on fossil fuels.

"It's a paradigm shift," said Ian Clifford, chief executive of Toronto-based ZENN Motor Co., which has licensed EEStor's invention. "The Achilles' heel to the electric car industry has been energy storage. By all rights, this would make internal combustion engines unnecessary."

Clifford's company bought rights to EEStor's technology in August 2005 and expects EEStor to start shipping the battery replacement later this year for use in ZENN Motor's short-range, low-speed vehicles.

The technology also could help invigorate the renewable-energy sector by providing efficient, lightning-fast storage for solar power, or, on a small scale, a flash-charge for cell phones and laptops.

Skeptics, though, fear the claims stretch the bounds of existing technology to the point of alchemy.

"We've been trying to make this type of thing for 20 years and no one has been able to do it," said Robert Hebner, director of the University of Texas Center for Electromechanics. "Depending on who you believe, they're at or beyond the limit of what is possible."

EEStor's secret ingredient is a material sandwiched between thousands of wafer-thin metal sheets, like a series of foil-and-paper gum wrappers stacked on top of each other. Charged particles stick to the metal sheets and move quickly across EEStor's proprietary material.

The result is an ultracapacitor, a battery-like device that stores and releases energy quickly.

Batteries rely on chemical reactions to store energy but can take hours to charge and release energy. The simplest capacitors found in computers and radios hold less energy but can charge or discharge instantly. Ultracapacitors take the best of both, stacking capacitors to increase capacity while maintaining the speed of simple capacitors.

Hebner said vehicles require bursts of energy to accelerate, a task better suited for capacitors than batteries.

"The idea of getting rid of the batteries and putting in capacitors is to get more power back and get it back faster," Hebner said.

But he said nothing close to EEStor's claim exists today.

For years, EEStor has tried to fly beneath the radar in the competitive industry for alternative energy, content with a phone-book listing and a handful of cryptic press releases.

Yet the speculation and skepticism have continued, fueled by the company's original assertion of making batteries obsolete — a claim that still resonates loudly for a company that rarely speaks, including declining an interview with The Associated Press.

The deal with ZENN Motor and a $3 million investment by the venture capital group Kleiner Perkins Caufield & Byers, which made big-payoff early bets on companies like Google Inc. and Amazon.com Inc., hint that EEStor may be on the edge of a breakthrough technology, a "game changer" as Clifford put it.

ZENN Motor's public reports show that it so far has invested $3.8 million in and has promised another $1.2 million if the ultracapacitor company meets a third-party testing standard and then delivers a product.

Clifford said his company consulted experts and did a "tremendous amount of due diligence" on EEStor's innovation.

EEStor's founders have a track record. Richard D. Weir and Carl Nelson worked on disk-storage technology at IBM Corp. in the 1990s before forming EEStor in 2001. The two have acquired dozens of patents over two decades.

Neil Dikeman of Jane Capital Partners, an investor in clean technologies, said the nearly $7 million investment in EEStor pales compared with other energy storage endeavors, where investment has averaged $50 million to $100 million.

Yet curiosity is unusually high, Dikeman said, thanks to the investment by a prominent venture capital group and EEStor's secretive nature.

"The EEStor claims are around a process that would be quite revolutionary if they can make it work," Dikeman said.

Previous attempts to improve ultracapacitors have focused on improving the metal sheets by increasing the surface area where charges can attach.

EEStor is instead creating better nonconductive material for use between the metal sheets, using a chemical compound called barium titanate. The question is whether the company can mass-produce it.

ZENN Motor pays EEStor for passing milestones in the production process, and chemical researchers say the strength and functionality of this material is the only thing standing between EEStor and the holy grail of energy-storage technology.

Joseph Perry and the other researchers he oversees at Georgia Tech have used the same material to double the amount of energy a capacitor can hold. Perry says EEstor seems to be claiming an improvement of more than 400-fold, yet increasing a capacitor's retention ability often results in decreased strength of the materials.

"They're not saying a lot about how they're making these things," Perry said. "With these materials (described in the patent), that is a challenging process to carry out in a defect-free fashion."

Perry is not alone in his doubts. An ultracapacitor industry leader, Maxwell Technologies Inc., has kept a wary eye on EEStor's claims and offers a laundry list of things that could go wrong.

Among other things, the ultracapacitors described in EEStor's patent operate at extremely high voltage, 10 times greater than those Maxwell manufactures, and won't work with regular wall outlets, said Maxwell spokesman Mike Sund. He said capacitors could crack while bouncing down the road, or slowly discharge after a dayslong stint in the airport parking lot, leaving the driver stranded.

Until EEStor produces a final product, Perry said he joins energy professionals and enthusiasts alike in waiting to see if the company can own up to its six-word promise and banish the battery to recycling bins around the world.

"I am skeptical but I'd be very happy to be proved wrong," Perry said.


TOPICS: Business/Economy; Front Page News; News/Current Events; US: Texas
KEYWORDS: automobiles; automotive; energy; patents
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To: 300magnum
Why are they flogging 1955 technology?


61 posted on 09/04/2007 11:41:23 AM PDT by DeFault User
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To: norwaypinesavage

The eestor capacitor is supposed to hold about 50 KWH if memory serves.

Electric cars are much more efficient that ICE.

You can calculate recharge rates based on the 50 KWH.


62 posted on 09/04/2007 11:42:16 AM PDT by dangerdoc (dangerdoc (not actually dangerous any more))
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To: dangerdoc

So the poster in #51 is way off?


63 posted on 09/04/2007 11:45:07 AM PDT by robertpaulsen
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To: Vinnie

Yes, the dielectric IS everything that really matters, and the measure of it is the dielectric constant of the material (for storage of energy in the polarization of the its molecules) and its insulating properties, which determine the maximum voltage that it can support without breaking down.

But the 5-minute charge is a joke, unless you have your own nuclear power plant. Others have offered some calculations and estimates of what it would require, so I don’t need to pile on.


64 posted on 09/04/2007 11:45:50 AM PDT by MainFrame65 (The US Senate: World's greatest PREVARICATIVE body!)
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To: OSHA

Add to that analysis this:

A megajoule is about the energy contained in one stick of dynamite going off.

The reason why gasoline doesn’t explode like dynamite in a crash is that it is difficult to achieve the correct air:fuel mixture in the crash. Hot conflagration? Oh, yea. Explosion? Not quite.

5x10^8 joules into a short circuit?

There’s gonna be some fireworks.


65 posted on 09/04/2007 11:47:07 AM PDT by NVDave
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To: 300magnum

sounds like a “pump and dump” stock market scheme...
heard many of these before (zinc-air batteries, sodium ion,
plastic batteries, etc...now they are talking about
virus batteries which use a shell of a virus with cobalt
genetically engineering in it...)...sounds like a pile
o’baloney....IMHO, that is...


66 posted on 09/04/2007 11:47:10 AM PDT by Getready (Truth and wisdom are more elusive, and valuable, than gold and diamonds)
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To: 300magnum

sounds like a “pump and dump” stock market scheme...
heard many of these before (zinc-air batteries, sodium ion,
plastic batteries, etc...now they are talking about
virus batteries which use a shell of a virus with cobalt
genetically engineering in it...)...sounds like a pile
o’baloney....IMHO, that is...


67 posted on 09/04/2007 11:47:18 AM PDT by Getready (Truth and wisdom are more elusive, and valuable, than gold and diamonds)
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To: ozzymandus

The instant storage idea is what makes this smell. 1 hp. is 750 watts; thus, you can only get about 2 hp. out of a standard 110 volt wall outlet. Even if all that electricity could be stored by, for example, electrolyzing water with 100% efficiency into hydrogen and oxygen, it would take quite a while to get enough BTUs of hydrogen to run a car 500 miles. The fact remains, you can’t get something from nothing. The other inescapable fact, as I learned while practicing law, is that the “green energy” and “energy from garbage” industries both contain more scam artists per 1000 operators than almost any industries. People are always trying to get something for nothing or, better yet, convince the rest of us that they have done it, so they can run a scam.


68 posted on 09/04/2007 11:49:26 AM PDT by libstripper
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To: AlaskaErik

Who knows?

It might be fact, it might be fiction, it might be a fraud. If you believe only the nay sayers, we would still be riding horses.

Technology does not wait for people to change their minds. Discovery and invention come at the speed of the mind.

I believe in the old line, Trust, but verify.


69 posted on 09/04/2007 11:49:45 AM PDT by Biggs of Michigan
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To: dangerdoc
You can calculate recharge rates based on the 50 KWH.

50kwh in five minutes implies at least a 250kw power supply. That's well over a thousand amps at 220v. I think you'll need new wiring (along with the neighborhood).

I'm not an electrician, but I think you could do it overnight with a normal 220 circuit, however.

70 posted on 09/04/2007 11:50:08 AM PDT by cynwoody
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To: billdcon
is that things that can be charged very quickly, can also discharge very quickly. Food for thought.

Good insight.

I thought using capacitor type power source was an interesting concept, but I hadn't considered that the power, once released, would still have to be regulated to prevent all the power from discharging quickly.

----

I'm still keeping my fingers crossed. We've had some amazing inventions. Maybe this will turn out to be one too.

71 posted on 09/04/2007 11:52:14 AM PDT by MamaTexan (~ I am NOT a legal, administrative or political 'entity', nor am I a person as created by law ~)
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To: cynwoody
50kwh in five minutes implies at least a 250kw power supply.

Oops, my arithmetic is off. That should be 600kw, not 250, to deliver 50kwh in a twelveth of an hour. And that assumes 100% efficient charging.

72 posted on 09/04/2007 11:54:12 AM PDT by cynwoody
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To: robertpaulsen

i agree its’ I ,,would rather get bit by 1k volt at 1 ma than 1mv at 1k amp


73 posted on 09/04/2007 11:58:03 AM PDT by silentreignofheroes (When the Last Two Prophets are taken, there will be no Tommorrow!)
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To: dangerdoc
Honestly, both the NDA and my lack of qualified EE knowledge make me a bad reference for information on the manufacturing process. I think I can say this without too much difficulty - the company is working with something ‘real’ and ‘explainable’ - not something we still don’t know a lot about (like cold fusion calorimetric anomalies). I will say this, the application I was working with a team on is something I am no longer working on - voluntarily. I was working on something, however, that, if discussed might sound a little silly to a lot of people, and I saw that, from a marketing perspective, it was not a good idea. Again, not to be too much into cover-my-you-know-what territory, I should say that I know little about the technology other than it charges fast, and it discharges just as fast. By the way, on a totally unrelated note, does anyone know how I can charge my iPOD or cell phone using a device that won’t run out of power for a few weeks at least? I might be going on a long trip where there may not be any electricity. I need something safe and weatherproof. Please send me any ideas you might have.
74 posted on 09/04/2007 12:01:05 PM PDT by billdcon
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To: r9etb

Electric motor driven vehicles require only 1/3rd as much stored energy as a gasoline driven vehicle. That’s because the electric motors will convert the stored electricity into motive force at about 90% efficiency compared to 30% (max) for a gasoline driven vehicle.

So there is only 1/3rd as much stored energy to be released as if the vehicle had a full tank of gas.

If the idea of an electric vehicle carrying around enough stored energy to drive 500 miles bothers you, then a vehicle with a full tank of gas ought to bother you 3 times as much, right ?


75 posted on 09/04/2007 12:01:10 PM PDT by Kellis91789 (Liberals aren't atheists. They worship government -- including human sacrifices.)
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To: norwaypinesavage

“It would take 24,000 extension cords to carry this current.”

Just park closer to the outlet then! ;)


76 posted on 09/04/2007 12:02:57 PM PDT by geopyg (Don't wish for peace, pray for Victory.)
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To: 300magnum
Personally, I don’t think Maxwell has a plank to stand on, and his constant criticism is unwarranted.
77 posted on 09/04/2007 12:03:57 PM PDT by G Larry (Only strict constructionists on the Supreme Court!)
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To: Ancesthntr
"Then the Arabs can go back to being nomadic goat herders."

Remember this thing only stores energy. You still need the original source: coal, oil, nuclear.

78 posted on 09/04/2007 12:07:00 PM PDT by Jason_b (Click jason_b to the left here and read something about People v. De La Guerra 40 Cal. 311)
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To: 300magnum
Clifford's company bought rights to EEStor's technology in August 2005 and expects EEStor to start shipping the battery replacement later this year for use in ZENN Motor's short-range, low-speed vehicles.

If it's such a great battery, why are they putting it in a little putt putt?

79 posted on 09/04/2007 12:07:53 PM PDT by Moonman62 (The issue of whether cheap labor makes America great should have been settled by the Civil War.)
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To: Kellis91789
If the idea of an electric vehicle carrying around enough stored energy to drive 500 miles bothers you, then a vehicle with a full tank of gas ought to bother you 3 times as much, right ?

The idea of a full tank of gas catching fire is not particularly comforting, either.

80 posted on 09/04/2007 12:08:37 PM PDT by r9etb
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