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To: thackney
This has not been my experience. While I have installed 20,000 HP VFD's, they are extremely rare.

The chemical plants where I worked were full of them, even on small motors. They paid for themselves in power savings, control, and motor sizing.

I would estimate more than 90% of the pumps and fans in chemical plants, pipeline pump/compressor stations and refineries do not have VFD's.

They're wasting a lot of power.

56 posted on 06/20/2013 10:21:16 AM PDT by Carry_Okie (Islam offers choices: Convert, submit, or die.)
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To: Carry_Okie
They're wasting a lot of power.

It depends on the application. When you have a cooling fan bank of 20 fans, they turn on/off each individual fan.

Smaller banks, say 2~4 may have one VFD, switchable between more than one fan.

Motors can have a much lower efficiency outside their rated design point. It is be more cost effective in some cases to break up the service into multiple pumps. This also helps in a N+1 type redundancy that allows individual motor/service to be taken out of service while doing maintenance and keeping production up.

Most refinery service is designed for a specific flow rate. No only the pumps, but the separators, piping, reactors, etc all run at a set, non-varying rate for many services. There is not a need to vary, but a need to design the proper size head vs flow in the impeller and it runs there for a decade.

62 posted on 06/20/2013 10:36:15 AM PDT by thackney (life is fragile, handle with prayer)
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