Crews fear oil rig will spill 336,000 gallons a day

I don’t disagree with that at all but I just can’t think of another plausible explanation. Perhaps there is another piece to the puzzle that we have not yet found.

Just passing on email gossip.

Does that mean the “SWAT” guys get to wear all black and kick doors down?

Guys, just found a transcript of the Levin interview with "James" posted to www.RigZone.com .... they link to Levin's Adobe file ....

That's where the 30,000 psi mention came from, "James" was talking about pressures sometimes encountered in wells out in deep water (which the industry nowadays refers to by the neological adjective "deepwater" -- not sure if it qualifies as an authentic 21st-century coinage, since some guys, buzzy "early adopters", were already buzzing that way in 1999). He also puts the "SWAT team" concept in context -- it's clear he puzzled Levin, too, by using the term in the context of emergency response rather than police tactical response.

By the way, I'm surprised they haven't tried to "burn in place" from Day One ..... then go back over any remaining slicks with biodegradation agents; those little suckers can multiply exponentially in a water column loaded with hydrocarbons and do a fine job cleaning up for you.

Also stories on the relief well now drilling already.

"This is another key step in our work to permanently stop the loss of oil from the well," BP Group Chief Executive Tony Hayward said, according to the statement......

.....as he put on his coat and cleaned out his desk.

I'm surprised they haven't tried to "burn in place" from Day One .....

Probably would have IF they had had even a single Fire boom anywhere!

http://blog.al.com/live/2010/05/fire_boom_oil_spill_raines.html

Yeah, I saw that website ....

Screw the fire booms, just bring more flares!

Since I had so much trouble opening the interview, here it is:
On Friday, April 30th 2010, an anonymous caller contacted the Mark Levin Show to clarify the events that preceded the Deepwater Horizon tragedy. Rigzone has transcribed this broadcast for your convenience. To hear the actually radio broadcoast please visit www.MarkLevinShow.com.

Mark: Dallas Texas WBAP. Go right ahead, sir.

James: Just want to clear up a few things with the Petroleum Engineer, everything he said was correct. I was actually on the rig when it exploded and was at work.

Mark: Alright, let’s slow down. Wait, hold on, slow down, so you were working on this rig when it exploded?

James: Yes sir.

Mark: OK, go ahead.

James: We had set the bottom cement plug for the inner casing string, which was the production liner for the well, and had set what’s called a seal assembly on the top of the well. At that point, the BOP stack that he was talking about, the blow out preventer was tested. I don’t know the results of that test; however, it must have passed because at that point they elected to displace the risers — the marine riser from the vessel to the sea floor. They displaced the mud out of the riser preparing to unlatch from the well two days later and they displaced it with sea water. When they concluded the BOP stack test and the inner liner, they concluded everything was good.

Mark: Let me slow you down, let me slow you down. So they do all these tests to make sure the infrastructure can handle what’s about to happen, right?

James: Correct, we’re testing the negative pressure and positive pressure of the well, the casing and the actual marine riser.

Mark: OK, I’m with you. Go ahead.

James: Alright, after the conclusion of the test, they simply opened the BOP stack back up.

Mark: And the test, as best as you know, was sufficient?

James: It should have been, yes sir. They would have never opened it back up.

Mark: OK next step, go ahead.

James: Next step, they opened the annular, the upper part of the BOP stack

Mark: Which has what purpose? Why do you do that?

James: So that you can gain access back to the wellbore.

Mark: OK

James: When you close the stack, it’s basically a humongous hydraulic valve that closes off everything from below and above. It’s like a gate valve on the sea floor.

Mark: OK

James: That’s a very simplistic way of explaining a BOP. It’s a very complicated piece of equipment.

Mark: Basically, it’s like a plug. But go ahead.

James: Correct. Once they open that plug to go ahead and start cementing the top of the well (the well bore), we cement the top, and then basically we would pull off. Another rig would slide over and do the rest of the completions work. When they opened the well is when the gas well kicked, and we took a humongous gas bubble kick up through the well bore. It literally pushed the sea water all the way to the crown of the rig, which is about 240 feet in the air.

Mark: OK, so gas got into it and blew the top off of it.

James: Right.

Mark: Now don’t hang up. I want to continue with you because I want to ask you some questions related to this, OK? Including, has this sort of thing ever happened before, and why you think it may have happened, OK?

Mark: Alright, back to James, that’s not his real name, Dallas WBAP. I’m not going to give the working title of what you did there either, James, but I wanted to finish. So, the gentleman was right about the point that obviously some gas got into the, I’ll call it the funnel, OK?

James: Correct, and that’s not uncommon, Mark. Anytime you’re drilling an oil well, there is a constant battle between the mud weight, the drilling fluid that we use to maintain pressure, and the wellbore itself. There’s a balance. The well is pushing gas one way and you are pushing mud the other way. So there is a delicate balance that has to be maintained at all times to keep the gas from coming back in, what we call the kicks. You know, we always get gas back in the mud, but the goal of the whole situation is to try to control the kick. Not allow the pressure to differentiate between the vessel and the wellbore.

Mark: Well, in this case, obviously, too much gas got in.

James: Correct, and this well had a bad history of producing lots of gas. It was touch and go a few times and was not terribly uncommon. You’re almost always going to get gas back from a well. We have systems to deal with the gas, however.

Mark: So, what may have happened here?

James: Well, the sheer volume and pressure of gas that hit all at once which was more than the safeties and controls we had in place could handle.

Mark: And that’s like a mistake on somebody’s part or maybe its just Mother Nature every now and then kicks up, or what?

James: Mother Nature every now and then kicks up. The pressures that we’re dealing with out there, drilling deeper, deeper water, deeper overall volume of the whole vessel itself, you’re dealing with 30 to 40 thousand pounds per square inch range — serious pressures.

Mark: Not to offend you, but we just verified that you are who you are, which I’m sure you already knew that. I would like to hold you over to the next hour because I would like to ask a few more questions about this, as well as what happened exactly after the explosion, during the explosion and after. Can you wait with us?

James: Sure, I don’t know how much of that I can share, but I’ll do my best.

Mark: Alright, well I don’t want to get you in trouble. So if you can stay, fine, but if you can’t, we understand.

Part 2 of Mark’s Interview:
Mark: We are talking to a caller under an assumed name who was on the rig when it blew up, and we’ve been talking about how it happened. And now James, I want to take you to the point of when it happened. What exactly happened? Where were you standing?

James: Well obviously, the gas blew the sea water out of the riser, once it displaced all of the sea water, the gas began to spill out on the deck and up through the center of the rig floor. The rig, you have to imagine a rectangle, about 400 feet by 300 feet, with the derrick and the rig floor sitting directly in the center. As this gas is now heavier than air, it starts to settle in different places. From that point, something ignited the gas, which would have caused the first major explosion.

Mark: Now, what might ignite the gas, do you know?

James: Any number of things, Mark. All rig floor equipment is what they consider intrinsically safe, meaning it cannot generate a spark, so that these types of accidents cannot occur. However, as much gas that came out as fast as it did, it would have spilled over the entire rig fairly rapidly, you know, within a minute. I would think that the entire rig would be enveloped in gas. Now a lot of this stuff, you can’t smell, you can’t taste it, it’s just there, and it’s heavier than oxygen. As it settled in, it could have made it to a space that wasn’t intrinsically safe. Something as simple as static electricity could have ignited the first explosion, which set off a series of explosions.

Mark: Alright, so what happened? You’re standing where? You’re sitting somewhere? What happened?

James: Well, I was in a location that was a pretty good ways from the initial blast. I wasn’t affected by the blast. I was able to make it out and get up forward where the life boats were. The PA system was still working. There was an announcement overhead that this was NOT a drill. Obviously, we have fire drills every single week to prepare for emergencies like this (fire and abandonment drills). Over the intercom came the order to report to life boats one and two, that this was not a drill, that there is a fire, and we proceeded that way.

Mark: So, the eleven men who died, were they friends of yours?

James: Yes sir, they were.

Mark: Did they die instantly?

James: I would have to assume so. Yes, sir. I would think that they were directly inside the bomb when it went off, the gas being the bomb.

Mark: So, the bomb being the gas explosion?

James: Correct. They would have been in the belly of the beast.

Mark: Now, let me ask you, and we have to be careful what we say because there are people that will run wild with ideas, so I just want to make sure

James: Sure.

Mark: So, let me ask you this, why would the government send in a SWAT team to a rig? What’s that all about?

James: Well, believe it or not, its funny you would mention that. Transocean, the drilling company, maintains a SWAT team and that’s their sole purpose. They’re experts in their field. The BOP, the blowout preventer, they call that subsea equipment. They have their own SWAT teams that they send out to the rigs to service and maintain that equipment.

Mark: Yeah but I’m talking about what are interior SWAT teams? What is that?

James: The interior, from the government now, I don’t have an idea about that, that’s beyond me. The other gentleman also mentioned the USGS that comes out and does the surveys. I’ve been on that particular rig for three years, offshore for five years, and I’ve seen a USGS one time. What we do have on a very regular basis is the MMS, which is the Minerals Management Service.

Mark: They’re all under the interior department.

James: OK. Yes. As a matter of fact, we were commended for our inspection record from the MMS. We are actually receiving an award from them for the highest level of safety and environmental awareness.

Mark: Well, I thought you were going to receive that award. Didn’t they put it on hold?

James: No, we have actually received that award. We received it last year. We may have been ready to receive it again this year.

Mark: Let me ask you this, so the life boats, how did you get into these life boats? Where are these life boats?

James: There are actually four life boats - two forward and two on the left, depending on where the emergency or the tragedy has taken place.

Mark: Did you wind up jumping in the water to get in to the life boat? Sometimes you have to do that.

James: I’ll just say that there were five to seven individuals that jumped and the rest went down in the life boats.

Mark: Alright, I won’t ask because you don’t want to identify yourself that clearly. Good point. How fast were the rescue efforts? How fast did they reach you?

James: It is common to have a very large work boat standing by, to bring tools out, groceries, and supplies; it’s a constant turn around. So we actually have a very large vessel real close by. It was actually along the side with the hose attached, taking mud off of our vessel on its own. It had to emergency disconnect and then pull out about a mile to stand by for rescue efforts. So, it was fairly quick.

Mark: How quick till the Coast Guard got there?

James: Mark, it’s hard to say, between 45 minutes to an hour is when I recall seeing the first helicopter.

Mark: Which is actually pretty fast because you are 130 miles offshore right?

James: Correct. If you look at the nearest spill of land which would be Grand Isle, Louisiana, somewhere in that area, we were only about maybe 50 miles where the crew flies up. From civilization, such as New Orleans, it would be 200 miles. The helicopter was more than likely 80 to 100 miles away.

Mark: You are going to be beset by lawyers, with the government, and others looking for an opportunity to make money. It’s going to get very, very ugly and the officials going there have really no backgrounds or experience... I mean, to what extent is that going to help anything? It’s silly.

James: To me it seems knee jerk. The number one focus right now is containment. I like the idea about the boom. They are going to try to lower it down into the water to capture the leak.

Mark: How long might that take? I’ve been reading about this boom and it says that it could take 30 days to do that.

James: It very well could. You have to remember that this is a challenging environment. You know its 5,000 feet deep, there’s a tangled wreck of a rig with the marine riser still connected and twisted into a big wad down there. So it’s going to take some time to get all that stuff in place. The engineering has to be there; obviously they don’t want to rush into it. You want to move it expediently but you are risking the lives of those men that are going to go out there and try to attempt it - that’s just not right.

Mark: I was just going say that. That’s very dangerous, I mean extremely dangerous.

James: Absolutely, absolutely. There will be oil. There will be natural gases. All the same things that caused us to explode are still present, and they’re there. The pressure had been cut off dramatically, from the simple fact of the folding of the riser. Basically take this big garden hose and kink it several times.

Mark: How old is this rig? How long has it been there?

James: It was put in service in 2001. It’s a fairly new rig.

Mark: And, what is the sense in shutting down every rig in the Gulf of Mexico in response to this?

James: Absolutely senseless, whatsoever. This literally could very well be a once in a lifetime freak accident, or it could be negligence. That’s for other people to figure out. From my position, it just seems like every now and then, you can’t win against Mother Nature. She throws a curve ball that you are not prepared for.

Mark: But to shut down every rig in response to this? I mean... I’m not sure why.

James: The BOP tests are literally mandated from the Mineral Management Service and they are conducted like clockwork. I mean, if any of those tests ever failed, they would have immediately stopped operations, sealed the well up, pulled the BOP stack back up on the deck, which is 48 hours minimum, and made the necessary repairs or replacement parts, and then would get it back down, re-connect, re-test, and keep testing it, until it passed or kept on repairing it until it passed.

Mark: So this was a… I mean this must have been harrowing to you. I mean to experience something like this.

James: That’s putting it mildly.

Mark: Anything else you want to tell me?

James: No, I just got into the truck to make a short trip and I heard a gentleman say something about possible terrorism and I want to put that to bed now. I understand you have a large audience. I appreciate your point of view. I try to listen to you as much as I can, the terrorism call just needs to leave everyone’s minds and let’s focus on the 11 men that are dead and the survivors. That’s where the focus of this country needs to be right now.

Mark: Alright my friend, we wish you all the best and I tell you that it’s really God’s blessing that you survived, it really is.

James: Yes sir, I completely agree.

Mark: Alright James, thank you very much for calling and we appreciate it.

James: Thank you, Mark.

Mark: Alright, God bless.

LG TW posted this earlier on the Texas board and it makes sense to me.

If I make sense to lg and Bigun, I've arrived!! ;-0

I listened to the original interview and was spellbound the entire time. His telling of the story was also very moving. I just sat there at the end and took a deep breath.

Now don’t go gettin the big head topwater! ;>)

Topwater Lures, some of the BEST!

How do they “stab” a new BOP on top of the existing one? How do they may the connection on pipe with no threads?

Another heard from:

Im pretty sure it was Weatherford casing, I work for TRS out of Fort Worth and we have had 2 tourqe turn guys from Lafayette who had barely gotten off the rig. From my guys story is they were done with casing and pumping cement we had 2 mechanized hands on the rig at the time. Weatheford lost all equipment power units tongs computers etc.

Alvis via Burenye - “This well had been giving some problems all the way down and was a big discovery. Big pressure, *16ppg+ mud weight*. They ran a long string of 7” production casing - not a liner, the confusion arising from the fact that all casing strings on a floating rig are run on drill pipe and hung off on the wellhead on the sea floor, like a “liner”. They cemented this casing with lightweight cement containing nitrogen because they were having lost circulation in between the well kicking all the way down. The calculations and the execution of this kind of a cement job are complex, in order that you neither let the well flow from too little hydrostatic pressure nor break it down and lose the fluid and cement from too much hydrostatic. But you gotta believe BP had 8 or 10 of their best double and triple checking everything. On the outside of the top joint of casing is a seal assembly - “packoff” - that sets inside the subsea wellhead and seals. This was set and tested to 10,000 psi, OK. This was the end of the well until testing was to begin at a later time, so a temporary “bridge plug” was run in on drill pipe to set somewhere near the top of the well below 5,000 ft. This is the second barrier, you always have to have 2, and the casing was the first one. It is not know if this was actually set or not. At the same time they took the 16+ ppg mud out of the riser and replaced it with sea water so that they could pull the riser, lay it down, and move off. When they did this, they of course took away hydrostatic on the well. But this was OK, normal, since the well was plugged both on the inside with the casing and on the outside with the tested packoff. But something turned loose all of a sudden, and the conventional wisdom would be the packoff on the outside of the casing. Gas and oil rushed up the riser; there was little wind, and a gas cloud got all over the rig. When the main inductions of the engines got a whiff, they ran away and exploded. Blew them right off the rig. This set everything on fire. A similar explosion in the mud pit / mud pump room blew the mud pumps overboard. Another in the mud sack storage room, sited most unfortunately right next to the living quarters, took out all the interior walls where everyone was hanging out having - I am not making this up - a party to celebrate 7 years of accident free work on this rig. 7 BP bigwigs were there visiting from town. In this sense they were lucky that the only ones lost were the 9 rig crew on the rig floor and 2 mud engineers down on the pits.”

A BOP is just a giant set of very high pressure valves. They have flanges top and bottom and you add as needed. There were 3 sets of Cameron BOP in this set.

From the rig specs: 2 x Cameron Type TL 18¾in 15K double preventers; 1 x Cameron Type TL 18¾in 15K single preventer; 1 x Cameron DWHC 18¾in 15K wellhead connector

Interesting that your guys report 16+ pound mud, while a part of what I take is the morning report, posted by lg at 121 shows 14#.

They said they were going to pinch or cut off the pipe above the current BOP and then add another BOP. My question was how you connected the two when then is no flange on the cut pipe end.

Crews fear oil rig will spill 336,000 gallons a day

After reading all the estimates and projections these past few days, I fear it will spill a gazillion gallons a day.

Not my guys, just what is being passed around the oilfield and there are reports of 10.4 gas cut mud passing around now.