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Engine On a Chip
ISA InTech ^ | 9/28/2006 | Staff

Posted on 09/28/2006 10:15:48 AM PDT by Paul Ross

Engine on a chip
ISA InTech, September 28, 2006

Engine on a chip

A tiny gas-turbine engine inside a silicon chip about the size of a quarter could run 10 times longer than a battery of the same weight can, powering laptops, cell phones, radios, and other electronic devices.

It could also dramatically lighten the load for people who can’t connect to a power grid, including soldiers who now must carry many pounds of batteries for a three-day mission. All this technology can come at a reasonable price.

In the long term, mass production could bring the per-unit cost of power from microengines close to that for power from today’s large gas-turbine power plants, said researchers from MIT.

“Forty years ago, a computer filled up a whole building,” said Professor Alan Epstein of the Department of Aeronautics and Astronautics. “Now we all have microcomputers on our desks and inside our thermostats and our watches.”

While others are making miniature devices ranging from biological sensors to chemical processors, Epstein and a team of 20 faculty, staff, and students are looking to make personal power.

“Big gas-turbine engines can power a city, but a little one could “power” a person,” said Epstein.

A tiny fuel-burning engine on a chip? Think about it—an engine needs a compressor, a combustion chamber, a spinning turbine, and so on. Making millimeter-scale versions of those components from welded and riveted pieces of metal is not feasible. So, like computer-chip makers, the MIT researchers turned to etched silicon wafers.

Their microengine consists of six silicon wafers piled up like pancakes and bonded together. Each wafer is a single crystal with its atoms perfectly aligned, so it is extremely strong. To achieve the necessary components, researchers are able to individually prepare wafers using an advanced etching process to eat away selected material. When the wafers pile up, the surfaces and the spaces in between produce the needed features and functions.

Making microengines one at a time would be prohibitively expensive, so the researchers again followed the lead of computer-chip makers. They make 60 to 100 components on a large wafer that they then cut apart into single units.

The MIT team used this process to make all the components needed for their engine, and each part works. Inside a tiny combustion chamber, fuel and air quickly mix and burn at the melting point of steel. Turbine blades, made of low-defect, high-strength microfabricated materials, spin at 20,000 revolutions per second, which is 100 times faster than those in jet engines. A mini-generator produces 10 watts of power. A little compressor raises the pressure of air in preparation for combustion. And cooling (always a challenge in hot microdevices) appears manageable by sending the compression air around the outside of the combustor.

“So, all the parts work. … We’re now trying to get them all to work on the same day on the same lab bench,” Epstein said. Ultimately, of course, hot gases from the combustion chamber need to turn the turbine blades, which must then power the generator, and so on. “That turns out to be a hard thing to do,” he said. Their goal is to have it done by the end of this year.

Predicting how quickly they can move ahead is a bit of a challenge. If the bonding process is correct, each microengine is a monolithic piece of silicon, atomically perfect and inseparable. As a result, even a tiny mistake in a single component will necessitate starting from scratch. And if one component needs changing, the microfabrication team will have to rethink the entire design process.


TOPICS: Business/Economy; Miscellaneous; News/Current Events; Technical; Unclassified
KEYWORDS: chip; engine; gasturbine; microcomponents; microminiaturization; mit; silicon; technology; waferfab
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1 posted on 09/28/2006 10:15:51 AM PDT by Paul Ross
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To: Paul Ross
A tiny gas-turbine engine inside a silicon chip about the size of a quarter could run 10 times longer than a battery of the same weight can

That's the good news. The bad news is that it is fueled by two five gallon gas can.


2 posted on 09/28/2006 10:19:33 AM PDT by ElkGroveDan (The California Republican Party needs Arnold the way a drowning man needs an anvil.)
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To: Paul Ross

Sweeeeeeeeeet.


3 posted on 09/28/2006 10:19:45 AM PDT by domenad (In all things, in all ways, at all times, let honor guide me.)
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To: Paul Ross
It could also dramatically lighten the load for people who can’t connect to a power grid,

Or they could look into some of Tesla's scientific ideas (not all of which would bear fruit) and see about wireless transmission of power.

4 posted on 09/28/2006 10:20:11 AM PDT by weegee (Remember "Remember the Maine"? Well in the current war "Remember the Baby Milk Factory")
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To: Paul Ross

I read about that a while ago.


5 posted on 09/28/2006 10:20:46 AM PDT by wastedyears (Give me Liberty or give me DEATH)
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To: Paul Ross

It'll just fit into our newer generation of automobiles.......


6 posted on 09/28/2006 10:21:20 AM PDT by Red Badger (Is Castro DEAD YET?........)
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To: weegee

Wireless transmission of power is already developed. In some remote locations they run whole villages with power beamed by microwaves.


7 posted on 09/28/2006 10:23:56 AM PDT by TalonDJ
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To: Paul Ross
There will be more technological change in the next 10 years than we can imagine. Machines like this micro-turbine will be commonplace. What is amazing is, what will be on the drawing boards in 10 years? Simply unfathomable.
8 posted on 09/28/2006 10:24:13 AM PDT by TruthFactor (The Death of Nations... pornography,homosexuality,abortion)
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To: Paul Ross

I wonder what it uses for fuiel.

10W is a decent amount of power!


9 posted on 09/28/2006 10:25:06 AM PDT by DBrow
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To: Paul Ross
UCal Berkley has a wankel engine the size of a penny. I turns an AC motor generator and produces 1 watt of energy. It burns butane, (lighter fluid) and for its size produces very little C02.

Imagine 1000 pennies with intake and exhaust channels built into a brick less than the size of a cinderblock. It's producing 1kw of energy and is one heck of a hybrid engine for the ultimate electric auto.

This nanotechnology was speced by DOD to power laptops, nightvision goggles, laser sights and all the electronic equipment that the 21st Century Centurion carries. And all powered by lighter fluid. The logistics nightmare of many varieties of batteries replaced by lighter fluid is outstanding. These military prototypes are being field tested and civilian applications are not far behind.

10 posted on 09/28/2006 10:25:36 AM PDT by Young Werther
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To: wastedyears
I read about that a while ago.

MIT only just announced that they have all the subcomponents working...but the trick still awaiting accomplishment is an integrated device, where all the parts work together...and do as their supposed to do!

11 posted on 09/28/2006 10:26:59 AM PDT by Paul Ross (We cannot be for lawful ordinances and for an alien conspiracy at one and the same moment.-Cicero)
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To: Paul Ross
Will they be ethanol powered? Will I go to a bar and ask for a beer for me and a vodka for my cell phone?
12 posted on 09/28/2006 10:27:02 AM PDT by KarlInOhio (Dems - Your conduct is an invitation to the enemy, yet few of you have heart enough to join them.)
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To: KarlInOhio

Let's get down to the important stuff....when I can start using my trolling motor on my float tube?


13 posted on 09/28/2006 10:29:48 AM PDT by Ekoa
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To: weegee
Tesla's ideas....(not all of which would bear fruit)

that's an understatement.

14 posted on 09/28/2006 10:30:01 AM PDT by the invisib1e hand ("...peace is the result of victory...")
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To: Paul Ross
Turbine blades, made of low-defect, high-strength microfabricated materials, spin at 20,000 revolutions per second,

This is almost unbelievable: 1,200,000 rpm.

15 posted on 09/28/2006 10:39:19 AM PDT by BigBobber
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To: DBrow
I wonder what it uses for fuiel.

10W is a decent amount of power!

I would be fascinated to see its efficiency compared to a thermoelectric generator run by a little alcohol lamp.

16 posted on 09/28/2006 10:46:50 AM PDT by Gorzaloon
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To: Paul Ross

is it rope/pull start or electric?


17 posted on 09/28/2006 10:47:26 AM PDT by showme_the_Glory (No more rhyming, and I mean it! ..Anybody want a peanut.....)
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To: the invisib1e hand

But thank him for alternating current.


18 posted on 09/28/2006 10:49:34 AM PDT by weegee (Remember "Remember the Maine"? Well in the current war "Remember the Baby Milk Factory")
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To: weegee
But thank him for alternating current.

Or curse him depending on your viewpoint of DC vs AC. With DC we would have localised power sources, not subject to the national grid shortcomings. Although at the time AC seemedthe quickest and cheapest way to get power to the masses.

19 posted on 09/28/2006 11:07:12 AM PDT by itsahoot (If the GOP does not do something about immigration, immigration will do something about the GOP)
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To: weegee
Turbine blades, made of low-defect, high-strength microfabricated materials, spin at 20,000 revolutions per second, ...

This is almost unbelievable: 1,200,000 rpm.

That IS unbelievable. Something's wrong here.

20 posted on 09/28/2006 11:09:21 AM PDT by lOKKI (You can ignore reality until it bites you in the ass.)
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