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Spheres can make concrete leaner, greener
phys.org ^ | 09/26/2018

Posted on 09/27/2018 6:26:49 AM PDT by BenLurkin

To Rice materials scientist Rouzbeh Shahsavari and graduate student Sung Hoon Hwang, the spheres represent building blocks that can be made at low cost and promise to mitigate the energy-intensive techniques now used to make cement, the most common binder in concrete.

The researchers formed the spheres in a solution around nanoscale seeds of a common detergent-like surfactant. The spheres can be prompted to self-assemble into solids that are stronger, harder, more elastic and more durable than ubiquitous Portland cement.

"Cement doesn't have the nicest structure," said Shahsavari, an assistant professor of materials science and nanoengineering. "Cement particles are amorphous and disorganized, which makes it a bit vulnerable to cracks.

But with this material, we know what our limits are and we can channel polymers or other materials in between the spheres to control the structure from bottom to top and predict more accurately how it could fracture." He said the spheres are suitable for bone-tissue engineering, insulation, ceramic and composite applications as well as cement.

(Excerpt) Read more at phys.org ...


TOPICS: Miscellaneous
KEYWORDS: concretre; spheres
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1 posted on 09/27/2018 6:26:49 AM PDT by BenLurkin
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To: BenLurkin

He said increasing the strength of cement allows manufacturers to use less concrete, decreasing not only weight but also the energy required to make it and the carbon emissions associated with cement’s manufacture.

...

My prediction is this will never be commercialized.


2 posted on 09/27/2018 6:36:51 AM PDT by Moonman62 (Give a man a fish and he'll be a Democrat. Teach a man to fish and he'll be a responsible citizen.)
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To: BenLurkin

So what if it’s as slippery as ice. It will crack in pretty patterns.


3 posted on 09/27/2018 6:37:20 AM PDT by cyclotic ( Democrats must be politically eviscerated, disemboweled and demolished.)
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To: Moonman62

The company I work for makes a material that uses very similar technology. Different sizes of beads give the product some really cool handling characteristics.

However, I don’t see it for something huge scale like concrete. Concrete is essentially the mixing of a bunch of natural materials with a small amount of manufactured admixtures for specific characteristics.

I can’t imagine how you would scale up sphere production and ship it globally to replace naturally occurring products that are merely dug out of the ground, heated, crushed and packaged


4 posted on 09/27/2018 6:44:09 AM PDT by cyclotic ( Democrats must be politically eviscerated, disemboweled and demolished.)
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To: BenLurkin

Concrete bubbles are too heavy to float here on earth.


5 posted on 09/27/2018 6:54:18 AM PDT by Delta 21 (.....been here this long you actually expect me to read the article....)
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To: BenLurkin

We were using 3M Scotchlite glass spheres to make floating 10,000 PSI concrete in the early 1990’s for our concrete canoes.


6 posted on 09/27/2018 6:56:51 AM PDT by Travis T. OJustice (<---Time Magazine's 2006 Person of the Year)
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To: Delta 21

I’ve seen actual lead balloons that float in air.


7 posted on 09/27/2018 6:58:36 AM PDT by Travis T. OJustice (<---Time Magazine's 2006 Person of the Year)
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To: cyclotic

Years ago I spilled some glass beads (for bead blasting) on the concrete floor. I made the mistake of stepping on them. There was a moment of, “This is gunna hurt.” and it did.


8 posted on 09/27/2018 7:14:07 AM PDT by super7man (Madam Defarge, knitting, knitting, always knitting)
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To: BenLurkin

Failed to mention that it will greatly increase cost.


9 posted on 09/27/2018 7:28:20 AM PDT by PJBankard (Heaven has strict immigration policies. Hell has open borders.)
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To: BenLurkin

Concrete with river rocks (roundish) was abandoned long ago for crushed rocks (sharp corners). The sharp corners stop adjacent rocks from sliding past each other (until the corners crumble and the concrete cracks). Rounded rocks slide easily and crack at much lower loads.


10 posted on 09/27/2018 7:35:47 AM PDT by jim_trent
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To: Moonman62

The unmentioned factor is cost. $400/lb concrete may be useful for bone replacements...


11 posted on 09/27/2018 7:36:34 AM PDT by dangus ("The floor of Hell is paved with the skulls of bishops" -- St. Athanasius)
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To: Travis T. OJustice

>... for our concrete canoes. <

The existence of such things make me smile.


12 posted on 09/27/2018 7:37:36 AM PDT by dangus ("The floor of Hell is paved with the skulls of bishops" -- St. Athanasius)
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To: BenLurkin

This is fascinating technology. I could see it as an additive of concrete (building material). I do not see how it does the work of cement, however, to bond the aggregates.


13 posted on 09/27/2018 7:39:29 AM PDT by Tenacious 1
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To: cyclotic

Additives to the 1/2/3 common concrete mixture is common- like fiberglass, Styrofoam ( used in shooting ranges!) and poly beads of varying shapes is not what these idiots are talking about- seems they are replacing relatively inexpensive Portland cement ( CaO, SiO, AlO) with petroleum based stuff ( polymers and carbon nano stuff).

Likely will be IR degradable and unstable in many environments, just what we need.

Concrete has lasted since the Romans first used it in the 1st century BC ( yes, Before Christ, not BeforeCommonEra).

Concrete is a fascinating CE topic.


14 posted on 09/27/2018 7:43:47 AM PDT by Manly Warrior (US ARMY (Ret), "No Free Lunches for the Dogs of War")
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To: super7man

[Years ago I spilled some glass beads (for bead blasting) on the concrete floor. I made the mistake of stepping on them. There was a moment of, “This is gunna hurt.” and it did.]

Had the same experience with water softener resin. Almost went through a wall. LOL


15 posted on 09/27/2018 7:52:36 AM PDT by headstamp 2 (My "White Privilege" is my work ethic.)
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To: Manly Warrior

I poured a slab for a stoop in front of a door with concrete and a fiber additive. Hasn’t cracked yet. (4 years) The last one cracked with 2 years. Quite impressive.


16 posted on 09/27/2018 7:55:37 AM PDT by headstamp 2 (My "White Privilege" is my work ethic.)
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To: Moonman62
use less concrete, decreasing not only weight but also the energy required to make it and the carbon emissions associated with cement’s manufacture.
If I knew anything about chemistry, I would say that limestone is CaCO3. And that cement is produced by causing limestone to dissociate under heat into CaO and CO2. So much would agree with the statement above.

OTOH if I knew anything about chemistry I would say that when cement sets, the reverse reaction occurs and CaO and CO2 from the atmosphere combine to form CaCO3. But that can’t be right, because the article clearly indicates that using cement is a net addition of CO2 to the atmosphere.


17 posted on 09/27/2018 7:59:10 AM PDT by conservatism_IS_compassion (Journalism promotes itself - and promotes big government - by speaking ill of society.)
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To: headstamp 2

“[Years ago I spilled some glass beads (for bead blasting) on the concrete floor. I made the mistake of stepping on them. There was a moment of, “This is gunna hurt.” and it did.]

Had the same experience with water softener resin. Almost went through a wall. LOL”

The rural equivalent of this would be soybeans. We had a large spill in a parking lot once and the cleanup effort was nearly slapstick.


18 posted on 09/27/2018 8:23:54 AM PDT by CrazyIvan (A gentleman arms himself for the protection of others.)
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To: dangus

That being the case, you might really enjoy this: http://www.concreteships.org/ships/ww2/


19 posted on 09/27/2018 11:33:25 AM PDT by Travis T. OJustice (<---Time Magazine's 2006 Person of the Year)
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To: Travis T. OJustice
I’ve seen actual lead balloons that float in air.

I guess lead foil counts, so, yeah.

20 posted on 09/27/2018 12:15:48 PM PDT by JimRed ( TERM LIMITS, NOW! Build the Wall Faster! TRUTH is the new HATE SPEECH.)
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