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Invisible Armor for Steel: How hBN Coating Is Reinventing Metal Durability
Scitech Daily ^ | JANUARY 26, 2024 | By OAK RIDGE NATIONAL LABORATORY

Posted on 01/27/2024 5:58:17 AM PST by Red Badger

Scientists applied a simple approach for growing hBN films on the surface of ubiquitous steels and other metal alloys to “armor” them and thus increase their capabilities. Credit: Adam Malin/ORNL, U.S. Dept. of Energy

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Hexagonal boron nitride coatings on metal alloys enhance durability, reduce friction, and protect against harsh conditions, paving the way for improvements in solar panels, semiconductors, and aerospace components.

Researchers demonstrated that stainless steel and other metal alloys coated with hexagonal boron nitride, or hBN, exhibit non-stick or low-friction qualities along with improved long-term protection against harsh corrosion and high-temperature oxidation in air.

Metal alloys — mixtures of two or more metals — are created to be strong, durable, and resistant to corrosion or oxidation. By adding coatings, or “armor,” to make those materials even tougher, scientists could enhance existing products and enable the creation of new, innovative ones.

Applications of Armored Metal Alloys

For example, armoring may boost the ability of solar panels to conduct heat and resist environmental factors. Additionally, it allows semiconductors to maintain proper operating temperature, and aerospace turbine blades to guard against wear, reduce friction and withstand hot conditions.

Innovative Coating Process

The hBN coatings are produced from a combination of solid boron sources and molecular nitrogen by using a process called atmospheric pressure chemical vapor deposition.

“This synthesis technique addresses scalability issues such as cost and process safety in applications where those aspects have been problematic,” said ORNL’s Ivan Vlassiouk, who led the study. “Besides providing a versatile protective layer for steels and metals, using this process to synthesize single- and few-layer hBN for emerging two-dimensional electronic and photonic devices could improve their performance.”

Reference:

“Armor for Steel: Facile Synthesis of Hexagonal Boron Nitride Films on Various Substrates”

by Ivan Vlassiouk, Sergei Smirnov, Alexander Puretzky, Olugbenga Olunloyo, David B. Geohegan, Ondrej Dyck, Andrew R. Lupini, Raymond R. Unocic, Harry M. Meyer, Kai Xiao, Dayrl Briggs, Nickolay Lavrik, Jong Keum, Ercan Cakmak, Sumner B. Harris, Marti Checa, Liam Collins, John Lasseter, Reece Emery, John Rayle, Philip D. Rack, Yijing Stehle, Pavan Chaturvedi, Piran R. Kidambi, Gong Gu and Ilia Ivanov, 20 October 2023, Advanced Materials Interfaces.

DOI: 10.1002/admi.202300704


TOPICS: Business/Economy; Health/Medicine; History; Military/Veterans
KEYWORDS: alloys; boronnitride; coating; deptofenergy; hexagonal; metal; oakridge

1 posted on 01/27/2024 5:58:17 AM PST by Red Badger
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To: Red Badger

Coming to your cell phone case.


2 posted on 01/27/2024 6:05:03 AM PST by Jonty30 (In a nuclear holocaust, there is always a point in time where the meat is cooked to perfection. )
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To: Red Badger

It will be used to make a better non-stick skillet. Yeah!


3 posted on 01/27/2024 6:06:31 AM PST by Empire_of_Liberty
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To: Empire_of_Liberty

How about all of the metal components in vehicles, bodies, frames, tubing, brake rotors, etc.?


4 posted on 01/27/2024 6:09:34 AM PST by Mogger (Are)
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To: Empire_of_Liberty

Hexclad cookware. We have some, works great!


5 posted on 01/27/2024 6:10:37 AM PST by Mogger (Are)
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To: Mogger

Perhaps even firearms.


6 posted on 01/27/2024 6:25:09 AM PST by telescope115 (I NEED MY SPACE!!! 🔭)
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To: Mogger

They’ve carried it at Costco for a long time. Now Gordon Ramsey is pushing it on his cooking shows, he’s their spokesman. Looks OK, but I haven’t bought in. And obviously that’s very different from the coating discussed in the OP.


7 posted on 01/27/2024 6:33:14 AM PST by FreedomPoster (Islam delenda est)
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To: Red Badger

Woohoo- I can coat our old Ford Rustang with it!


8 posted on 01/27/2024 6:40:04 AM PST by Bob434
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To: Red Badger
This is a mature technology. Why does Scitech act like it's a new breakthrough. Advertising? cui bono?
9 posted on 01/27/2024 6:45:03 AM PST by Chad C. Mulligan
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To: Red Badger

Cold-rolled case-hardened nickel-plate tungsten-vanadium-molybdenum armor grade alloy steel. Yeah, that’s the ticket!


10 posted on 01/27/2024 6:49:05 AM PST by alloysteel (Most people slog through life without ever knowing the wonders of true insanity.)
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To: Red Badger
Toyota trucks and SUVs need this, statim!
11 posted on 01/27/2024 7:01:17 AM PST by Sirius Lee (Next week on The Bickersons... )
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To: Sirius Lee

Buildings and structures in marine/saltwater environments.


12 posted on 01/27/2024 7:56:22 AM PST by John Milner (Marching for Peace is like breathing for food.)
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To: alloysteel

To be used in ‘terminator’ construction?


13 posted on 01/27/2024 8:31:05 AM PST by Zuriel (Acts 2:38,39....Do you believe it?)
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To: Chad C. Mulligan

From The article: This synthesis technique addresses scalability issues such as cost and process safety in applications where those aspects have been problematic.

It’s the application process not the actual material.


14 posted on 01/27/2024 9:16:09 AM PST by mistfree (Fear Destroys Freedom)
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To: Red Badger

It has Nitrogen in it, and will kill us all.


15 posted on 01/27/2024 12:38:12 PM PST by Scrambler Bob
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To: telescope115
"Perhaps even firearms."

I've been coating bullets with it for years. It significantly increases bore life and dramatically decreases cold bore fliers. Less trouble to apply and slicker than moly.

16 posted on 01/27/2024 7:43:42 PM PST by Paal Gulli
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To: Mogger

“brake rotors”

Article says reduces friction - not so good for brakes.


17 posted on 01/27/2024 7:53:36 PM PST by steve86 (Numquam accusatus, numquam ad curiam ibit, numquam ad carcerem™)
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To: steve86
Article says reduces friction - not so good for brakes.Just need to coat the outer circumference, which rusts and causes "delamination".

The word delamination making no sense as the rotors are not laminated, but one piece.

However when they rust, it looks like layers, so hence the word, I guess.

18 posted on 01/27/2024 8:14:25 PM PST by Mogger (Are)
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To: Mogger

#5 I bought the 12” pan. Nice but I can still taste the non stick coating. I bought a inexpensive $40 Cuisinart stainless pan to use instead.


19 posted on 01/27/2024 11:34:19 PM PST by minnesota_bound (Need more money to buy everything now)
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To: Mogger

Piston rings?

I don’t think you would want your brakes permanently lubricated.


20 posted on 01/28/2024 10:30:32 AM PST by Pontiac (The welfare state must fail because it is contrary to human nature and diminishes the human spirit.)
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