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Why Our Electronic Gizmos Inevitably Die
12/23/2014 | Robert X Cringely

Posted on 01/28/2015 9:11:12 AM PST by dennisw

Almost ever electronic device made today except some for the military have solder joints that contain no lead. This is an effort to save our groundwater and our public health. The fact that the lead has been generally replaced with silver or bismuth, both of which are actually greater health risks than lead, well we’ll leave that one for Ralph Nader. The longer-term trend is toward all-tin connections, anyway, but they don’t work very well, either.

Costs have gone up for computers with lead-free solder, mean time between failures (MTBF) has gone down (in this case down is bad) and reliability has suffered. Since we don’t fix things anymore, it’s hard to say whether your gizmo failed because of bad solder or not, but the problem is becoming worse as a greater percentage of total circuits in use have lead-free solder. The military and NASA were especially concerned, so they generally operate under waivers allowing lead solder in the gear on which our space program or national security supposedly depend.

If your PC lives long enough it will eventually be killed by what are called tin whiskers — single crystals that mysteriously grow from pure tin joints but not generally from tin-lead solder joints. Nobody knows how or why these whiskers grow and nobody knows how to stop them, except through the use of lead solder. Whiskers can start growing in a decade or a year or a day after manufacture. They can grow at up to nine millimeters per year. They grow in any atmosphere including a pure vacuum. They grow in any humidity condition. They just grow. And when they get long enough they either touch another joint, shorting out one or more connections, or they vaporize in a flash, creating a little plasma cloud


TOPICS: Business/Economy; Culture/Society; News/Current Events
KEYWORDS: durability; econuts; electronics; epa; equipmentfailures; failures; heavymetals; lead; metal; mtbf; solder; tin; tinwhiskers
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To: rarestia
While lead core solder does exist, it’s increasingly difficult to find. Rosin core solder is decent for repairs, but for longevity, I don’t trust it.

These two statements make absolutely no sense at all. Please try again.

41 posted on 01/28/2015 10:26:51 AM PST by NorthMountain
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To: headstamp 2

and i use lead/tin around my house for all my plumbing.


42 posted on 01/28/2015 10:28:18 AM PST by kvanbrunt2 (civil law: commanding what is right and prohibiting what is wrong Blackstone Commentaries I p44)
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To: kvanbrunt2

FTA
“silver or bismuth, both of which are actually greater health risks than lead”

If I go to dinner at the author’s house, can I expect to find he is using lead dinnerware instead of that unhealthy silver?


43 posted on 01/28/2015 11:20:10 AM PST by sparklite2
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To: sparklite2

Silver is medicine and millions of folks put it in or on their bodies every day.


44 posted on 01/28/2015 11:28:55 AM PST by T-Bone Texan (The time is now to form up into leaderless cells of 5 men or less.)
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To: NorthMountain

Please read my follow up posts. I’m not going to repeat my apologies for a misnomer.


45 posted on 01/28/2015 11:34:19 AM PST by rarestia (It's time to water the Tree of Liberty.)
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To: kvanbrunt2

probably worth a try....Taking apart a laptop is a pain


46 posted on 01/28/2015 11:43:56 AM PST by dennisw (The first principle is to find out who you are then you can achieve anything -- Buddhist monk)
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To: dennisw

You can still buy 60/40 rosin core solder at any electronics store or online electronic parts site such as MCM Electronics.


47 posted on 01/28/2015 11:45:21 AM PST by Yo-Yo (Is the /sarc tag really necessary?)
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To: dennisw
The military and NASA were especially concerned, so they generally operate under waivers allowing lead solder in the gear on which our space program or national security supposedly depend.

Well, NASA had a waiver for the shuttle external tank insulation formula, too. It chose to go with the "green" alternative anyway.

48 posted on 01/28/2015 12:05:03 PM PST by Charles Martel (Endeavor to persevere...)
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To: IYAS9YAS

A good thing to do in an older house where some lead may exist in the plumbing is to run the water for a minute before getting water for consumption by infants and young children. And to use cold water only for preparing food for children as the water in the water heater is stagnant compared to the cold water. i.e Use cold water to make soup that children will consume, don’t use hot water to make the soup.

None of that is needed in a modern home with lead-free or PVC pipe and connectors...although some feel that it is still a good idea.


49 posted on 01/28/2015 12:11:45 PM PST by Bobalu (Programming is the art of adding bugs to an empty text file)
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To: T-Bone Texan
Silver is medicine and millions of folks put it in or on their bodies every day.

Silver is a metal, not a medicine. All it does is migrate to the skin and turn the user into a smurf.

50 posted on 01/28/2015 12:27:36 PM PST by Ol' Dan Tucker (People should not be afraid of the government. Government should be afraid of the people)
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To: Bobalu
A good thing to do in an older house where some lead may exist in the plumbing is to run the water for a minute before getting water for consumption by infants and young children. And to use cold water only for preparing food for children as the water in the water heater is stagnant compared to the cold water. i.e Use cold water to make soup that children will consume, don’t use hot water to make the soup.

We will have a fridge with a filter, and will put one on the sink for cold water, primarily because the water where we live tastes like crap without a filter of some sort. Not too worried about hot water, as it always runs for a while to get hot, and then more so to wash anything. We don't use hot tap water for any food prep.

51 posted on 01/28/2015 12:49:37 PM PST by IYAS9YAS (Has anyone seen my tagline? It was here yesterday. I seem to have misplaced it.)
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To: Ol' Dan Tucker
"...Silver is a metal, not a medicine. All it does is migrate to the skin and turn the user into a smurf...

This comment is absolutely untrue. There are 3 untruths in your comment.

#1: Silver has been used medicinally for hundreds of years. It is a potent antibacterial and antiviral. It was used in antiquity to make water safer to drink. Nowadays silver drops are used for newborns' eyes as soon as they pop out the womb, and Johnson and Johnson recently released a bandage for burns that is imbued with silver.

#2: Migrate to the skin? There is no evidence of that, never heard it before, and I have researched (and used) Medicinal silver for a while now.

#3: Colloidal Silver has NEVER turned anyone blue. What has turned people blue is the imputrites in the CS that they made at home. Specifically, it is silver chloride that does this. Plus, those people take massive doses.

52 posted on 01/29/2015 7:34:39 AM PST by T-Bone Texan (The time is now to form up into leaderless cells of 5 men or less.)
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To: dennisw

interesting,, lately Im having issues with the consistent soldering of BGA modules onto boards....
too bad the thread died so early.


53 posted on 01/29/2015 8:03:25 AM PST by ßuddaßudd (>> F U B O << "What the hell kind of country is this if I can only hate a man if he's white?")
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To: rarestia

What’s “lead core solder”?

Did you mean “acid-core solder”?


54 posted on 01/30/2015 11:04:33 AM PST by DuncanWaring (The Lord uses the good ones; the bad ones use the Lord.)
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To: dennisw

"Gizmo......GA GA!"

55 posted on 01/30/2015 11:06:52 AM PST by dfwgator
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To: DuncanWaring

Read the rest of the thread. I’m not going to continue to repeat apologies for my misnomer.


56 posted on 01/31/2015 3:13:54 AM PST by rarestia (It's time to water the Tree of Liberty.)
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